Make Your Cheap Thermal Camera Into A Microscope

March 14, 2025 by Al Williams 17 Comments

[Project 326] has a cheap thermal camera that plugs into a smart phone. Sure they are handy, but what if you could hack one into a microscope with a resolution measured in microns? It is easier than you might think and you can see how in the video below.

Of course, microscopes need lenses, but glass doesn’t usually pass IR very well. This calls for lenses made of exotic material like germanium. One germanium lens gives some magnification. However, using a 3D printed holder, three lenses are in play, and the results are impressive.

The resolution is good enough to see the turns of wire in an incandescent light bulb. A decapsulated power transistor was interesting to view, too. Imaging heat at that much resolution gives you a lot of information. At the end, he teases that using first surface mirrors, he may show how to build an IR telescope as well.

Presumably, this will work with just about any IR camera if you adapt the lens holder. The unit in the video is a UNI-T UTi-260M. So when he says he spent about $35 on the build, that’s not including the $400 or so camera module.

IR imaging can pull off some amazing tricks, like looking inside an IC. If the thermal camera used in the video isn’t to your liking, there are plenty of others out there.

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Soldering, Up Close And Personal

September 14, 2024 by Dan Maloney 13 Comments

A word of warning before watching this very cool video on soldering: it may make you greatly desire what appears to be a very, very expensive microscope. You’ve been warned.

Granted, most people don’t really need to get this up close and personal with their soldering, but as [Robert Feranec] points out, a close look at what’s going on when the solder melts and the flux flows can be a real eye-opener. The video starts with what might be the most esoteric soldering situation — a ball-grid array (BGA) chip. It also happens to be one of the hardest techniques to assess visually, both during reflow and afterward to check the quality of your work. While the microscope [Robert] uses, a Keyence VHX-7000 series digital scope, allows the objective to swivel around and over the subject in multiple axes and keep track of where it is while doing it, it falls short of being the X-ray vision you’d need to see much beyond the outermost rows of balls. But, being able to look in at an angle is a huge benefit, one that allows us a glimpse of the reflow process.

More after the break

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Hands On: AD409-Max Microscope

May 22, 2024 by Al Williams 18 Comments

It used to be that only the most well-equipped home electronics lab had a microscope. However, with SMD parts getting smaller and smaller, some kind of microscope is almost a necessity.

Luckily, you can get USB microscopes for a song now. If you’re willing to spend a little more, you can get even get microscopes that have little LCD screens. However, there are some problems with the cheaper end of these microscopes.

Many of them have small and wobbly stands that aren’t very practical. Some don’t leave you much room to get a soldering iron in between the lens and the part. Worse still, many cheap microscopes have trouble staying still when you have to push buttons or otherwise make adjustments to the device.

It seems like every time a new generation of microscopes aimed at the electronics market arrives on the scene, many of the earlier flaws get taken care of. That’s certainly the case with the Andonstar AD409-Max.

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Adjustable Lights Help Peer Inside Chips With IR

April 9, 2024 by Dan Maloney 3 Comments

If you’re used to working through a microscope, you’ve probably noticed that the angle of the light greatly affects how your workpiece looks. Most of us prefer the relatively flat lighting provided by a ring light, but variable angle side lighting can be useful too, especially when you’re peering inside ICs to make sure the silicon is what it’s supposed to be.

That’s what [Bunnie] is working on these days with his Project IRIS, short for “Infrared in situ,” a non-destructive method for looking inside chip packages. The technique relies on the fact that silicon is transparent to certain wavelengths of light, and that some modern IC packages expose the underside of the silicon die directly to the outside world. Initial tests indicated that the angle of the incident IR light was important to visualizing features on the metal interconnects layered onto the silicon, so [Bunnie] designed a two-axis light source for his microscope. The rig uses curved metal tracks to guide a pair of IR light sources through an arc centered on the focal point of the microscope stage. The angle of each light source relative to the stage can be controlled independently, while the whole thing can swivel around the optical axis of the microscope to control the radial angle of the lighting.

The mechanism [Bunnie] designed to accomplish all this is pretty complex. Zenith angle is controlled by a lead screw driving a connecting rod to the lights on their guide tracks, while the azimuth of the lights is controlled by a separate motor and pulley driving a custom-built coaxial bearing. The whole optical assembly is mounted on a Jubilee motion platform for XYZ control. The brief videos below show the lights being put through their paces, along with how changing the angle of the light affects the view inside a chip.

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Cheap DIY Microscope Lamp Makes Tiny Macro Shots Look Great

March 16, 2024 by Lewin Day 9 Comments

For optical microscopes, light is everything. If you don’t have a good amount of light passing through or bouncing off your sample, you’ve got nothing for your eyeballs or a camera to pick up. To aid in this regard, [Halogenek] whipped up a nifty microscope lamp with some LEDs.

The build uses a neat arch-shaped PCB with a hole in the middle for the microscope’s optics to pass through. Surrounding this are the LEDs, which provide a circle of light focused on the sample, akin to the ring lights so favored by today’s online influencers. The LEDs are powered via USB C, so the lamp can be run off of any garden-variety phone charger you might have lying around.

[Halogenek] reports that the lamp has proven useful for extreme macro shots of PCBs. It’s an easy build to replicate or redesign your own way if you’re doing similar work.

Microscopes are super useful, and there are all kinds of hacks you can do to make them perform better in your quest for science. Meanwhile, if you’ve been jazzing up your own lab hardware, let us know—we’d love to hear about it!

Cheap Microscope Can Take Amazing Images With Some Simple Upgrades

March 2, 2024 by Lewin Day 12 Comments

[Birdbrain] is trying to make their own microfluidic devices. To aid in this quest, they need a quality microscope to see what they’re doing. Instead of buying one outright, they purchased a cheap microscope and upgraded it to do the job instead.

Usability and performance is greatly improved over the stock unit, which was really only fit for learning purposes.

The cheap education-grade microscope cost around $50 USD, had few features, and wasn’t much chop out of the box. The worst part was the sample stage — which was poorly adjustable in the up-and-down axis and could only track about two centimeters up and down. There was no X or Y axis panning either, and it lacked a proper condensor iris, too. Oh, and the included camera module had a resolution of just 240p.

To fix these problems, the microscope was first outfitted with a fully redesigned X-Y-Z stage built out of old components from a salvaged DVD drive and an additional NEMA stepper motor. Camera-wise, it was hooked up with a 2K Raspberry Pi Camera Module 3 running at 10 to 15 frames per second, which broadcasts video over a local network for easy viewing on an external monitor. It also gained an epi-illumination setup for doing reflected light microscopy.

If you’re eager to build a quality microscope with all the controls you personally dream of, this could be a relevant project for you to study. We’ve featured some other builds along these lines before, too. Video after the break.

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Who Needs Sea Monkeys? Get PlanktoScope

October 8, 2023 by Al Williams 10 Comments

Plankton are tiny organisms that drift around in the ocean. They aren’t just whale food — they are responsible for fixing up to 50% of the world’s carbon dioxide. That, along with their position as the base of many important food chains, makes them interesting to science. Unfortunately, they are tiny and the ocean is huge. Enter Planktoscope. Billed as “an affordable modular quantitative imaging platform for citizen oceanography,” the device is a software-controlled microscope with the ability to deal with samples flowing through.

The software is in Python and uses existing libraries for user interface, image processing, and other tasks. The computing hardware is in the form of a Raspberry Pi. There are actually two prototypes of PlanktoScope available.

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