Making Your Own VR Headset? Consider This DIY Lens Design

August 1, 2023 by Donald Papp 11 Comments

Lenses are a necessary part of any head-mounted display, but unfortunately, they aren’t always easy to source. Taking them out of an existing headset is one option, but one may wish for a more customized approach, and that’s where [WalkerDev]’s homebrewed “pancake” lenses might come in handy.

Engineering is all about trade-offs, and that’s especially true in VR headset design. Pancake lenses are compact units that rely on polarization to bounce light around internally, resulting in a very compact assembly at the cost of relatively poor light efficiency. That compactness is what [WalkerDev] found attractive, and in the process discovered that stacking two different Fresnel lenses and putting them in a 3D printed housing yielded a very compact pancake-like unit that gave encouraging results.

This project is still in development, and while the original lens assembly is detailed in this build log, there are some potential improvements to be made, so stay tuned if you’re interested in using this design. A DIY headset doesn’t mean you also must DIY the lenses entirely from scratch, and this option seems economical enough to warrant following up.

Want to experiment with mixing and matching optics on your own? Not only has [WalkerDev]’s project shown that off-the-shelf Fresnel lenses can be put to use, it’s in a way good news that phone-based VR is dead. Google shipped over 10 million cardboard headsets and Gear VR sold over 5 million units, which means there are a whole lot of lenses in empty headsets laying around, waiting to be harvested and repurposed.

Souped-Up Reflective Sensor Uses Itself For Wireless Programming

June 6, 2023 by Dan Maloney 4 Comments

Proximity sensors are common enough in automation projects that we hardly give them a second thought — pick something with specs that match the job and move on. But they can be fussy to get adjusted just right, a job made more difficult if they’re located in some out-of-the-way corner.

But where lies a challenge, there’s also an opportunity, as [Ido Gendel] shows us with this remote-controlled proximity sensor. The story behind this clever little hack starts with an off-the-shelf sensor, the kind with an IR LED and a phototransistor pointed in the same direction that gives a digital output when the light bouncing back into the phototransistor exceeds a certain threshold. It was setting the threshold that gave [Ido]’s client trouble, so [Ido] decided to build a programmable drop-in replacement to make the job easier.

The first try at this used an OBP732 reflective transmitter and an ATtiny202 microcontroller and had three pads on the PCB for programming. This still required physical contact for programming, though, so [Ido] had the idea to use the sensor for wireless IR programming. The microcontroller on version two was switched to an ATtiny212, and a couple of components were added to control the power of the LED so the sensor could do double duty. A programmer using the same sensor and a USB-to-UART adapter completes the system, and allows the sensor threshold to be set just by shining the programmer in its general direction from up to 25 cm away.

We think that getting multiple uses from a single sensor is pretty clever, so hats off for this one. It’s not the first time we’ve featured one of [Ido]’s projects, but it’s been quite a while — this one-clock-cycle-a-day Shabbat clock was the most recent, but you can clearly see the roots of the sensor project in this mouse pointer data encoder that goes all the way back to 2015.

Hackaday Links: June 4, 2023

June 4, 2023 by Dan Maloney 9 Comments

A report released this week suggests that 50 flights into its five-flight schedule, the Mars helicopter might be starting to show its age. The report details a protracted communications outage Ingenuity’s flight controllers struggled with for six sols after flight 49 back in April. At first attributed to a “communications shadow” caused by the helicopter’s robotic buddy, Perseverance, moving behind a rocky outcrop and denying line of sight, things got a little dicey once the rover repositioned and there was still no joy. Since the helicopter has now graduated from “technology demonstration” to a full-fledged member of the team tasked with scouting locations for the rover while respecting the no-fly zone around it, it was essential to get it flying again. Several attempts to upload a flight plan failed with nothing but an acknowledgment signal from the helicopter, but a final attempt got the program uploaded and flight 50 was a complete if belated success. So that’s good, but the worrying news is that since Sol 685, the helicopter has been switching in and out of nighttime survival mode. What that portends is unclear, but no matter how amazing the engineering is, there’s only so much that can be asked on Ingenuity before something finally gives.

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A Fresnel Lens Without The Pain

June 3, 2023 by Jenny List 21 Comments

Making a traditional glass lens requires a lot of experience, skill, and patience grinding a piece of glass to the required shape, and is not for the casual experimenter. Making a glass Fresnel lens with its concentric rings requires even more work, but as the ever-resourceful [Robert Murray-Smith] shows us, a Fresnel lens can be made from far more mundane materials. He shows us a working lens made from transparent plastic tube, and even successfully smoulders a piece of paper with it under the anaemic British sun.

His lens, with its circular profile tube filled with water, is not perhaps the most efficient lens in terms of light focused per unit area of lens. From dredging up our highschool physics lessons we are guessing that half the light is diffracted outwards rather than inwards by the cylindrical profile of the coil, but for the cost of the whole device we’re not sure that matters. Next time we’re shipwrecked on a desolate island with a handy supply of clear plastic tube and fresh water, we know we can always raise a fire.

If Fresnel lenses interest you, we’ve taken a look in the past at their history.

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Image from the paper with items a-d. a) Schematic of the EC navigation system integrated with a smart contact lens consisting of GPS receiver module, Arduino UNO as a processor, and PB display. b) Photograph of contact lens placed on the 3D printed replica eyeball. c) Camera setup of the navigation system on the dashboard of a car. d) Driving schemes updating the direction signal: (1–4) images show the four cases of operational principles used in the navigation system. Based on 0.2 V applied to the common pin, 0 V (off-state) and 0.7 V (on-state) are applied alternately in 5 WEs, and operating voltages with relative voltages of −0.2 V and 0.5 V are obtained (From the figure reads left to right: the name of 6 pins used in the system, their on–off status, the applied voltage, and relative voltage). Scale bar is 2 mm.

Smart Contact Lenses Tell You Where To Go

February 15, 2023 by Navarre Bartz 26 Comments

Augmented Reality (AR) promises to relieve us from from the boredom of mundane reality and can also help you navigate unfamiliar environments. Current AR tech leaves something to be desired, but researchers at the Korea Electrotechnology Research Institute have brought AR contact lenses closer to actual reality.

The researchers micro-printed FeFe(CN)₆ ink onto the contact substrate and thermally reduced it at 120˚C for nine seconds to form Prussian Blue, an electrochromic pigment. By confining the material with the meniscus of the ink, resolution was better than previous techniques to display data on contact lenses. While the ability to reversibly change from clear to blue faded after 200 cycles, the researchers were targeting a disposable type of smart contact lens, so degradation of the display wasn’t considered a deal breaker.

Since voltages applied were constant, it seems this isn’t a true bi-stable display like e-ink where power is only required to change states. The on condition of a section required 0.5 V while off was -0.2 V. The researchers printed a contact with straight, left, and right arrows as well as STOP and GO commands. Connected to a GPS-equipped Arduino Uno, they used it to navigate between ten different checkpoints as a demonstration. Only a 3D printed eyeball was brave enough (or had IRB approval) to wear the contact lens, so watching the state change through a macro lens attached to a smartphone camera had to do.

With more AR devices on the way, maybe it’s time to start embedding household objects with invisible QR codes or cleaning your workshop to get ready for your AR workbench.

What’s Inside A Super-Cheap Projector? Not A Lot!

December 18, 2022 by Donald Papp 39 Comments

[Raymond Ma] has a penchant for browsing Aliexpress and purchasing curious pieces of hardware that are as high on promises as they are low on cost. This is a process he aptly sums up with his opening line of “I should have known better, but…” Luckily, these devices all get torn down and analyzed so we can each enjoy and share a little slice of disappointment.

One such item is the $30 USD YT200 mini projector, which at 320×180 is almost as low on pixels as it is on cost. Still, [Raymond] looks inside to find out if there is perhaps more hacking potential than there is image resolution.

The YT200 lacks any kind of normal video input, and the anemic 15 lumen output is brazenly branded as a feature to protect children’s eyes from excessive brightness.

Light from the single LED is collimated with some Fresnel lenses. That light passes through an LCD panel, and from there the image bounces off a mirror and through a focusing lens housed in a spiral guide. Focal adjustments are made with a small lever, and the whole assembly provides just enough friction to prevent the lens from moving out of focus on its own.

The device actually does work fairly well for what it is: a way to play a range of different media types off a connected USB storage device. As long as one is in a dark room, anyway.

[Raymond] hopes to find some alternate use for the device. Might we suggest projecting into a frosted glass globe to create a sort of spherical display? A spooky eye animation on a USB stick might pair well with that.

Interesting Optical Journey Results In Hybrid Viewfinder For Smartphones

December 12, 2022 by Dan Maloney 5 Comments

Fair warning: if you ever thought there was nothing particularly interesting with optical viewfinders, prepare to have your misconception corrected by [volzo] with this deep-dive into camera-aiming aids that leads to an interesting hybrid smartphone viewfinder.

For most of us, the traditional optical viewfinder is very much a thing of the past, having been supplanted by digital cameras and LCD displays. But some people still want to frame a photograph the old-fashioned way, and the optical principles that make that possible are actually a lot more complicated than they seem. [volzo]’s blog post and video go into a great deal of detail on viewfinder optics, so feel free to fall down that rabbit hole — it’s worth the trip. But if you’d rather cut to the chase, the actual viewfinder build starts at about the 23:00 mark in the video.

The design is an interesting combination of lenses and beamsplitters that live in a 3D-printed enclosure. The whole thing slips over one end of a smartphone and combines an optical view of the scene that corresponds to the camera’s field of view with a small digital overlay from the phone’s screen. The overlay is quite simple: just some framing gridlines and a tilt indicator that’s generated by a little Android app. But it’s clear that much more information could be added now that [volzo] has all the optical issues sorted out.

We appreciate this deep dive into something that appears to be mundane and outdated, which actually proves to be non-obvious and pretty interesting. And if you have any doubt about the extreme cleverness of the camera engineers of yore, look no further than this sort-of solar-powered camera from the 1960s.

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