Flexible PCBs Hack Chat With OSH Park

Join us Thursday at noon Pacific time for the Flexible PCBs Hack Chat with Drew and Chris from OSH Park!
Note the different day from our usual Hack Chat schedule!
Printed circuit boards have been around for decades, and mass production of them has been an incalculable boon to the electronics industry. But turning the economics of PCB production around and making it accessible to small-scale producers and even home experimenters is a relatively recent development, and one which may have an even broader and deeper impact on the industry in the long run.

And now, as if professional PCBs at ridiculous prices weren’t enough, the home-gamer now has access to flexible PCBs. From wearables to sensor applications, flex PCBs have wide-ranging applications and stand to open up new frontiers to the hardware hacker. We’ve even partnered with OSH Park in the Flexible PCB Contest, specifically to stretch your flexible wings and get you thinking beyond flat, rigid PCBs.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Thursday, May 23 at 12:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Thursday; join whenever you want and you can see what the community is talking about.

Developing The Ultimate Open Source Radio Control Transmitter

While we’ve come a long way in terms of opening up the world of radio control to open source software, a good deal of the hardware itself is still closed up. You can flash a cheap RC transmitter with a community developed firmware, in fact there’s a decent chance that’s what it ships with, but the hardware itself is still an immutable black box. That might be fine if you’re just flying an RC plane or quadcopter, but what if you’ve got something a bit more advanced in mind?

An in-development version of the hardware.

To address this issue, [Alireza Safdari] has spent the last several years working on a truly open source RC transmitter that can be modified and augmented to meet the user’s needs, called the Alpha V1. With the hardware and software nearing completion, he’s looking to get some community feedback on the system before the planned crowdfunding campaign kicks off.

From his personal experience, [Alireza] found that traditional RC transmitters have their limits when you start using them for robotics. You’ll often want input schemes or devices which would never occur to the remote’s designers, and you’ll almost certainly want to have more channels and functions than the original hardware will allow. One of the big advantages with the Alpha V1 is that the front and back of the controller are simple acrylic panels, meaning you can easily cut openings or drill holes in them to add more hardware without having to deal with the (relatively) ergonomic shapes of a traditional transmitter.

Of course, that’s only one half of the equation. When you add new hardware, you’ll need to make the software aware of it. To that end, [Alireza] says he and his team have developed a library of adaptable firmware modules which should make it very easy to add in new components without having to get bogged down with software configuration. In fact, he says the goal is to allow the user to add new hardware to the Alpha V1 without requiring them to write a single line of code.

The Alpha V1 communicates at 2.4 GHz using either XBee or Murata DNT24 radios, and supports as many as 72 individual channels as well as two-way telemetry. If your requirements aren’t quite so high, we recently covered a significantly less intimidating attempt at building an open source RC transmitter that might suit your needs.

Open Source Calculator Teaches Us About Quality Documentation

Graphing calculators are one of those funny markets that never seem to change. Standardized testing has created a primordial stew of regulatory capture in which ancient technology thrives at modern retail prices while changing little. The NumWorks calculator certainly isn’t the first competitor to challenge the Texas Instruments dynasty with a more modern interface (and a design from this decade), but behind it’s subtle color pops and elegant lines lies the real gem; a fantastically well documented piece of open source hardware. The last time we wrote about the NumWorks, it was to demonstrate a pretty wild hack that embedded an entire Pi Zero but it’s worth drawing attention to the calculator itself.

Hackaday readers traveling to the NumWorks website might spy the section at the bottom of the page titled “Developers” with tantalizing links like “Hardware,” “Software,” and “GitHub.” These lead to a wealth of knowledge about how the product is put together and sources to build the enclosure and firmware yourself (the PCB schematic and layout sources seem to be missing, though there is this handy gerber viewer). However merely posting sources is a low bar NumWorks far exceeds.

How is the firmware put together? Here’s a handy architecture guide! Why did they choose C++ and what tradeoffs were made to fit everything in a resource constrained embedded system? Here’s a design guide! How exactly does the math engine take in text, comprehend the expression contained therein, and evaluate it? There’s a document for it! There’s even a multi-platform SDK setup guide.

Firmware documentation is old hat; we’ve come to expect (or at least hope!) for it. For us the most interesting documentation is actually for the mechanical and electrical systems. The EE guides start with part selection (with datasheet links) then move on to walkthroughs of major areas of the schematic. At this point is should be no surprise that the board has pads for a completely standard 10 pin ARM debug connector and documented test points for UART, SPI, and an SD card.

The mechanical pages read like a quick primer on design for injection molding and tricks to reduce assembly errors (called “poka-yoke“). Ever wondered what that funny frame plastic models come in is called? The NumWorks calculator’s buttons are made in one, and it’s called a “sprue”. There are pages describing each piece of the housing one at a time.

Treat yourself to a reading of NumWorks’ excellent documentation. And if you need a new calculator, maybe consider the open source option.

Continue reading “Open Source Calculator Teaches Us About Quality Documentation”

Applications Open: Ada Lovelace Fellowships For 2018 Open Hardware Summit

The Open Source Hardware Association is now accepting applications for the Ada Lovelace fellowship which provides free admission to the Open Hardware Summit and a $500 travel stipend. One of OSHWA’s goals is to foster a more diverse community within open source. As part of this, Ada Lovelace Fellowships are open to women, LGBTA+, and people of color. There are a total of 10 fellowships available and applications are due by April 30th. The Open Hardware Summit will be held on September 27th at MIT.

The fellowship program, founded by Addie Wagenknecht and Alicia Gibb in 2013, builds on the ideal that Open Hardware is one way to reduce the barriers associated in access to technology. Removing some of the financial barriers associated with attending the Summit will help to ensure more people of diverse backgrounds are involved in shaping the Open Hardware world. In addition to the talks shared at the gathering, over the last several year OSWHA has been evolving the Open Hardware definition and an Open Hardware certification.

Disclaimer: [Christopher Wang] is a board member of the Open Source Hardware Association

Certification For Open Source Hardware Announced

Today at the Open Hardware Summit in Portland, Alicia Gibb and Michael Weinberg of the Open Source Hardware Association (OSHWA) launched the Open Source Hardware Certification program. It’s live, and you can certify your own hardware as Open Hardware right now.

What Is Open Source Hardware?

Open Source Hardware can’t be defined without first discussing open source software. At its very core, open source software is just a copyright hack, enabled by a worldwide universal computer network. The rise of open source software is tied to the increasing ease of distributing said software, either through BBSes, Usenet, and the web. Likewise, Open Source Hardware is tied to the ease of distributing, modifying, and building hardware.

In the 1980s, there were no services that could deliver a custom circuit board to anywhere on the planet for a dollar per square inch. When open software began, CNC machines were expensive tools, now you can build a very good machine for just a week’s wages. We are currently living at the dawn of Open Source Hardware, enabled by the creation of Open Source design tools that have themselves been used to create physical tools. Inexpensive 3D printers, open source oscilloscopes, circuit board plotters, and the entire hackerspace movement are as revolutionary as the Internet. These devices and the Internet are the foundations for Open Hardware and software, respectively.  The objections to why hardware is incompatible with Open Source no longer apply and small-scale manufacturing techniques are only going to get better.

Continue reading “Certification For Open Source Hardware Announced”

Hackaday In Portland This Week For Open Hardware Summit

We’ve been trying fit in a tour of the Pacific Northwest for a couple of years now. This week is a perfect excuse. Hackaday is proud to sponsor the Open Hardware Summit which will be held in Portland this Friday!

Hackaday believes in the free and open sharing of information and ideas. Open Hardware has far-reaching benefits that help to educate and inspire current and future generations of hardware developers. Open Hardware also works toward making difficult and important advancements in the state of the art available to people who have the skills and interest to incorporate them in their own work.

This is why we built Hackaday.io, the world’s largest repository of Open Hardware. It’s also why we support the Open Hardware Summit, which brings together the Open Hardware community to discuss what it means to be Open Source Hardware and how to encourage the incorporation of those ideals into new products and projects.

Tindie and Supplyframe are also sponsoring the OHS. Tindie is, of course, the best place to find bleeding edge hardware sold by the designers themselves. Tindie supports Open Hardware licenses and seeks to provide the best marketplace for products and their creators. Supplyframe creates cutting edge tools for engineers to build better. This year they launched the Supplyframe Design Lab which is packed with high-end rapid prototyping tools and staffed by a resident engineer; the lab unlocks the ability to turn great ideas into prototypes that can be followed all the way through to production and product. The goal is to unite all the things necessary to make great open hardware happen.

Bring a Hack at OSH Park

There will be a ton of Hackaday, Tindie, and Supplyframe staff at Open Hardware Summit, make sure you stop by our tables, say hello, and grab some swag. But of course we want to see the hardware hacks that you’ve been working on. There are a couple of different opportunities to track down [Brian Benchoff] and [Mike Szczys] who will be on the lookout for hacks to cover in our articles.

On Thursday night we’ll be at OSH Park Headquarters for their Bring A Hack party. There will also be a hardware hangout on Friday to close the day long Summit. We want to see what you’ve been building so don’t be shy!

HardwareX Is A Scientific Journal For Open Hardware

Disruption is a basic tenet of the Open Hardware movement. How can my innovative use of technology disrupt your dinosaur of an establishment to make something better? Whether it’s an open-source project chipping away at a monopoly or a commercial start-up upsetting an industry with a precarious business model based on past realities, we’ve become used to upstarts taking the limelight.

As an observer it’s interesting to see how the establishment they are challenging reacts to the upstart. Sometimes the fragility of the challenged model is such that they collapse, other times they turn to the courts and go after the competitor or even worse, the customers, in an effort to stave off the inevitable. Just occasionally though they embrace the challengers and try to capture some of what makes them special, and it is one of these cases that is today’s subject.

A famously closed monopoly is the world of academic journals. A long-established industry with a very lucrative business model hatched in the days when its product was exclusively paper-based, this industry has come under some pressure in recent years from the unfettered publishing potential of the Internet, demands for open access to public-funded research, and the increasing influence of the open-source world in science.

Elsevier, one of the larger academic publishers, has responded to this last facet with HardwareX, a publication which describes itself as “an open access journal established to promote free and open source designing, building and customizing of scientific infrastructure“. In short: a lot of hardware built for scientific research is now being created under open-source models, and this is their response.

Some readers might respond to this with suspicion, after all the open-source world has seen enough attempts by big business to embrace its work and extend it into the proprietary, but the reality is that this is an interesting opportunity for all sides. The open access and requirement for all submissions to be covered under an open hardware licence mean that it would be impossible for this journal to retreat behind any paywalls. In addition the fact of it being published in a reputable academic journal will bring open-source scientific hardware to a new prominence as it is cited in papers appearing in other journals. Finally the existence of such a journal will encourage the adoption of open-source hardware in the world of science, as projects are released under open-source licences to fulfill the requirements for submission.

So have the publishing dinosaurs got it right, and is this journal an exciting new opportunity for all concerned? We think it has that potential, and the results won’t be confined to laboratories. Inevitably the world of hackers and makers will benefit from open-source work coming from scientists, and vice versa.

Thanks [Matheus Carvalho] for the tip.

Bookbinding workshop image: By Nasjonalbiblioteket from Norway [No restrictions], via Wikimedia Commons.