3D Printing A Capable RC Car

June 2, 2025 by Lewin Day 3 Comments

You can buy all sorts of RC cars off the shelf, but doing so won’t teach you a whole lot. Alternatively, you could follow [TRDB]’s example, and design your own from scratch.

The Lizard, as it is known, is a fun little RC car. It’s got a vaguely Formula 1-inspired aesthetic, and looks fetching with the aid of two-tone 3D printed parts. It’s designed for speed and handling, with a rear-wheel-drive layout and sprung suspension at all four corners to soak up the bumps. The majority of the vehicle is 3D printed in PETG, including the body and the gearbox and differential. However, some suspension components are made in TPU for greater flexibility and resistance to impact. [TRDB] specified commercial off-the-shelf wheels to provide good grip that couldn’t easily be achieved with 3D-printed tires. An ESP32 is responsible for receiving commands from [TRDB’s] custom RC controller running the same microcontroller. It sends commands to the speed controller that runs the Lizard’s brushed DC motor from a 3S lithium-polymer battery.

The final product looks sleek and handles well. It also achieved a GPS-verified top speed of 48 km/h as per [TRDB’s] testing. We’ve seen some other great DIY RC cars over the years, too, like this example that focuses on performance fundamentals. Video after the break.

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3D-Printed RC Car Focuses On Performance Fundamentals

January 20, 2025 by Lewin Day 8 Comments

There are a huge number of manufacturers building awesome radio-controlled cars these days. However, sometimes you just have to go your own way. That’s what [snamle] did with this awesome 3D-printed RC car—and the results are impressive.

This build didn’t just aim to build something that looked vaguely car-like and whizzed around on the ground. Instead, it was intended to give [snamle] the opporunity to explore the world of vehicle dynamics—learning about weight distribution, suspension geometry, and so many other factors—and how these all feed into the handling of a vehicle. The RC side of things is all pretty straightforward—transmitter, receiver, servos, motors, and a differential were all off-the-shelf. But the chassis design, the steering, and suspension are all bespoke—designed by [snamle] to create a car with good on-road handling and grip.

It’s a small scale testbed, to be sure. Regardless, there’s no better way to learn about how a vehicle works on a real, physical level—you can’t beat building one with your own two hands and figuring out how it works.

It’s true, we see a lot of 3D printed RC cars around these parts. Many are built with an eye to robotics experimentation or simply as a learning exercise. This one stands out for its focus on handling and performance, and of course that nicely-designed suspension system. Video after the break.

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Trying To Shatter The World’s Fastest RC Car Record

December 10, 2024 by Maya Posch 18 Comments

The RC car is controlled via an FPV setup. (Credit: Luke Bell, YouTube)

Fresh off a world record for the fastest quadcopter, [Luke Bell] decided to try his luck with something more own to earth, namely trying to tackle the world record for the fastest RC car, with the current record set at 360 km/h. Starting off with a first attempt in what will be a video series, the obvious approach seems to be to get some really powerful electric motors, a streamlined body and a disused runway to send said RC car hurtling along towards that golden medal. Of course, if it was that easy, others would have done it already.

With the quadcopter record of nearly 500 km/h which we covered previously, the challenge was in a way easier, as other than air resistance and accidental lithobraking there are no worries about ground texture, tire wear or boundary layer aerodynamics. In comparison, the RC car has to contend with all of these, with the runway’s rough tarmac surface being just one of the issues, along with making sure that the wheels would hold up to the required rotation speed. For the wheels you got options like foam, hard rubber, etc., all with their own advantages and disadvantages, mostly in terms of grip and reliability.

So far speeds of over 200 km/h are easy enough to do, with foam wheels being the preferred option. To push the RC car to 300 km/h and beyond, a lot more experimentation and trial runs will have to be performed. Pending are changes to the aerodynamic design with features also commonly seen in F1 race cars such as downforce spoilers, diffusers and other tricks which should prevent the RC car from (briefly) becoming an RC airplane.

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Little RC Car Project Takes Inspiration From Mario Kart

October 18, 2024 by Lewin Day 10 Comments

RC cars used to be pretty simple. They’d go forwards, backwards, and steer if you got a full-function toy. However, with modern technology, it’s pretty trivial to make them more advanced. [Stuck at Prototype] demonstrates that nicely with his little Micro Racer Cars.

Each little RC car has its own ESP32 running the show, hooked up with a motor controller running a small DC gear motor at each wheel. Power is from a lithium-polymer battery on board the car, which is charged via USB C. 3D-printed components form the chassis and body of the vehicle. [Stuck at Prototype] set the cars up so they could be controlled via a smartphone app, or via a custom RC controller of his own design. He liked the latter solution after he realized how hard apps were to maintain. He also gave the cars a little color sensor so they could detect color patches on the ground, so they could change their behavior in turn. This was to create gameplay like Mario Kart, where hitting a color patch might make the car go fast, go slow, or spin out.

The video goes into great detail about everything these tiny tabletop racers can do. The racer cars were initially intended to be a Kickstarter funded project, but it never quite reached its goal. Instead, [Stuck at Prototype] decided to release the designs online instead, putting the relevant files on Github.

We’ve seen some other neat RC projects before, too. Video after the break.

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RC Car Gets Force Feedback Steering

August 6, 2024 by Bryan Cockfield 8 Comments

Remote-controlled cars can get incredibly fast and complex (and expensive) the farther into the hobby you get. So much so that a lot of things that are missing from the experience of driving a real car start to make a meaningful impact. [Indeterminate Design] has a few cars like this which are so fast that it becomes difficult to react to their behavior fast enough through sight alone. To help solve this problem and bridge the gap between the experience of driving a real car and an RC one, he’s added force feedback steering to the car’s remote control.

The first thing to tackle is the data throughput required to get a system like this working wirelessly. Relying heavily on the two cores in each of a pair of ESP32s, along with a long-range, high-speed wireless communications protocol called ESP-NOW, enough data from the car can be sent to make this possible but it does rely on precise timing to avoid jitter in the steering wheel. Some filtering is required as well, but with the small size of everything in this build it’s also a challenge not to filter out all of the important high-frequency forces. With the code written, [Indeterminate Design] turned to the 3D printer to build the prototype controller with built-in motors to provide the haptic feedback.

The other half of the project involves sensing the forces in the RC car which will then get sent back to the remote. After experimenting with a mathematical model to avoid having to source expensive parts and finding himself at a deadend with that method, eventually a bi-directional load cell was placed inside the steering mechanism which solved this problem. With all of these pieces working together, [Indeterminate Design] has a working force feedback steering mechanism which allows him to feel bumps, understeer, and other sensations, especially while doing things like drifting or driving through grass, that would be otherwise unavailable to drivers of RC cars. The only thing we could think of to bring this even more into realistic simulation territory would be to add something like a first-person view like high-speed drones often have.

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3D-Printed RC Drift Car Comes With Smoke Effects

July 25, 2024 by Lewin Day 7 Comments

Drift cars are cool, but they’re also expensive. If you don’t have money for endless tires, fuel, and engine rebuilds, you might like to get involved at the RC scale instead. [Max Imagination] has just the build to get you started.

The design uses 3D printing for the majority of the chassis. Rigidity is front of mind, as is creating the right steering and suspension geometry for smooth, controllable drifts. The drivetrain is 3D-printed too, using plastic gears and universal-joint axles combined with off-the-shelf bearings. Steering is controlled via an off-the-shelf servo, with a brushless motor putting power down to all four wheels. While drifting at full scale is best achieved with rear-wheel-drive, it’s easier to control at the small scale with four driven wheels.

True to the DIY ethos, an Arduino-based RC system is used to drive the steering servo and motor speed controller, with a home-built pistol-grip controller. It also activates a small power supply which runs little humidifier modules, which turn water into a visible vapor for a fun smoke effect. It doesn’t really imitate tire smoke, since it disappears nearly the instant the car moves, but it’s still a neat effect.

It’s a neat build that makes a great starting point for your dive into RC. Meanwhile, if you’re more about speed than getting sideways, we’ve seen a homebrew RC car designed to that end as well. Video after the break. Continue reading “3D-Printed RC Drift Car Comes With Smoke Effects” →

The Perfect Desktop Kit For Experimenting With Self Driving Cars

May 14, 2024 by Lewin Day 1 Comment

When we think about self-driving cars, we normally think about big projects measured in billions of dollars, all funded by major automakers. But you can still dive into this world on a smaller scale, as [jmoreno555] demonstrates.

The build consists of a small RC car—an HSP 94123, in fact. It’s got a simple brushed motor inside, driven by a conventional speed controller, and servo-driven steering. A Raspberry Pi 4 is charged with driving the car, but it’s not alone. It’s outfitted with a Google Coral USB stick, which is a machine learning accelerator card capable of 4 trillion operations per second. The car also has a Wemos D1 onboard, charged with interfacing distance sensors to give the car a sense of its environment. Vision is courtesy of a 1.2-megapixel camera with a 160-degree lens, and a stereoscopic camera with twin 75-degree lenses. Software-wise, it’s early days yet. [jmoreno555] is exploring the use of Python and OpenCV to implement basic lane detection and other self driving routines, while using Blender as a simulator.

The real magic idea, though, is the treadmill. [jmoreno555] realized that one of the frustrations of working in this space is in having to chase a car around a test track. Instead, the use of a desktop treadmill allows the car to be programmed and debugged with less fuss in the early stages of development.

If you’re looking for a platform to experiment with AI and self-driving, this could be an project to dive in to. We’ve covered some other great builds in this space, too. Meanwhile, if you’ve cracked driving autonomy and want to let us know, our tipsline is always standing by!