To Deal With Plastic Trash, All You Need Is Bugs

April 27, 2017 by Dan Maloney 24 Comments

Outlawed now in some places, or only available to tote your purchases at a ridiculous premium, the billions of “T-shirt” bags used every year present a serious waste management problem. Whether blowing across the landscape like synthetic tumbleweeds, floating in the ocean as ersatz jellyfish, or clogging up municipal waste streams, finding a way to deal with them could really make a difference. And finding a bug that eats polyethylene and poops antifreeze might be a great first step in bioremediating the mess.

As with many scientific discoveries, learning about the useful and unexpected eating habits of the larval stage of the Greater Wax Moth Galleria mellonella can be chalked up to serendipity. It began when biochemist [Federica Bertocchini] cleaned a wax moth infestation from her beehive. She put the beeswax-loving pests in a plastic bag, later finding they had chewed their way out. Intrigued, she and [Paolo Bombelli] ran some experiments using the bugs. They showed the mechanism wasn’t just mechanical and that the worms were digesting the polyethylene, to the tune of 92 mg consumed for 100 worms in 12 hours. That’s about 1,000 times faster than bioremediation with bacteria.

Furthermore, the bugs excrete ethylene glycol, a useful industrial chemical, in the process. Finally, to see if the process can scale, the researchers showed that a homogenate of wax moth larvae could digest PE sheets. This could lead to an industrial process if the enzymes involved can be isolated and engineered. The letter describing the process is a fascinating read.

While this one may not a classically hackish way to deal with plastic recycling, the potential for this method is huge. We look forward to seeing where this goes.

[Images: César Hernández/CSIC]

Think Globally, Build Locally With These Open-Source Recycling Machines

April 3, 2016 by Dan Maloney 29 Comments

Walk on almost any beach or look on the side of most roads and you’ll see the bottles, bags, and cast-off scraps of a polymeric alphabet soup – HDPE, PET, ABS, PP, PS. Municipal recycling programs might help, but what would really solve the problem would be decentralized recycling, and these open-source plastics recycling machines might just jump-start that effort.

We looked at [Precious Plastic] two years back, and their open-source plans for small-scale plastic recycling machines have come a long way since then. They currently include a shredder, a compression molder, an injection molder, and a filament extruder. The plans specify some parts that need to be custom fabricated, like the shredder’s laser-cut stainless steel teeth, but most can be harvested from a scrapyard. As you can see from the videos after the break, metal and electrical fabrication skills are assumed, but the builds are well within the reach of most hackers. Plans for more machines are in the works, and there’s plenty of room to expand and improve upon the designs.

We think [Precious Plastic] is onto something here. Maybe a lot of small recyclers is a better approach than huge municipal efforts, which don’t seem to be doing much to help. Decentralized recycling can create markets that large-scale manufacturing can’t be bothered to tap, especially in the developing world. After all, we’ve already seen a plastic recycling factory built from recycled parts making cool stuff in Brazil.

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Recycled Factory Recycles Soda Bottles

September 2, 2015 by Dan Maloney 32 Comments

All over the world, mountains of polyethylene terephthalate (PET) plastics are available for recycling in the form of soda bottles. And wherever there is enough cheap raw material, a market is sure to emerge for it. One brilliant inventor in Brazil has decided to capitalize on this market by building a magnificent factory to turn PET bottles into threads, rope, and other products.

Not a word of English is spoken in the video, and our Portuguese stops at obrigado, but you don’t really need to understand what’s being said to know what’s going on. Built from what looks to be the running gear of several bicycles and motors from various cast-off appliances, our nameless genius’ machines slit the PET bottles into fine threads, winds the thread onto spools, and braids the threads into heavier cords. We love the whole home-brew vibe of the machines; especially clever is the hacked desk calculator wired to a microswitch to count revolutions, and the salvaged auto jack used to build a press for forming the broom heads. All in all it’s a pretty amazing little factory cranking out useful products from zero-cost raw material.

We’d love to have more context about what’s being said in the video, so we’ll put this one out there for our Portuguese-speaking readers. Maybe we can get a partial translation in the comments? If so, then obrigado.

[Thanks W4RIS]

Simple PCB Vise

December 12, 2011 by Mike Szczys 25 Comments

This one almost got relegated to a links post, but [Ken’s] simple PCB vise (PDF) is just so useful we had to give it a standalone feature. It works so well because he made every design feature count.

For instance, the groove the holds the PCB (almost impossible to see here but look at the diagrams in the PDF linked above) is cut with a dovetail bit, rather than just being a square rabbit. The clamping force is provided by that blue rubber band which simply hooks on a metal shelf peg on each side of the clamping plates. Those plates are machined out of polyethylene and slide nicely along the two nylon rods which keep them aligned. There’s really nothing to break or wear out here, except the rubber band with is easily replaceable. The rubber feet keep it from sliding across the bench as you work.

This is great for soldering, and would go right along with those diy smd parts clamps you made. It’s also a great way to hold onto your prototype boards when you’re working out the firmware.