Old Windsurfers Become New Electric Surfboards

January 13, 2026 by Bryan Cockfield 10 Comments

Windsurfing has experienced a major decline in popularity in the last few decades as the sport’s culture failed to cater to beginners at the same time that experienced riders largely shifted to kiteboarding. While it’s sad to see a once-popular and enjoyable sport lose its mass market appeal, it does present a unique opportunity for others as there’s cheap windsurfing gear all over the online classifieds now. [Dane] recently found that some of these old boards are uniquely suited to be modified into electric surfboards.

The key design element of certain windsurfers that makes this possible is the centerboard, a fin mounted on the windsurfer extending down into the water that resists the lateral force of the sail, keeping the board moving forward instead of sideways. [Dane] used this strengthened area of the board to mount a submerged electric motor, with all of the control electronics and a battery on the top of the board. The motor controller did need a way to expel excess heat while being in a sealed waterproof enclosure, but with a hole cut in the case and a heat sink installed on top of it, this was a problem quickly solved.

The operator control consists of a few buttons which correspond to pre-selected speeds on the motor. There’s no separate control input for steering, though; in order to turn this contraption the operator has to lean the board. With some practice it’s possible to stand up on this like any other electric surfboard and scoot around [Dane]’s local lake. For the extreme budget version of this project be sure to check out [Ben Gravy]’s model which involves duct taping two cheap surfboards together instead.

Electric Surfboard Gets Thrust Vectoring Upgrade

October 1, 2025 by Lewin Day 1 Comment

The internet has already taught us that an electric surfboard is a great way to get around on the water while looking like an absolute badass. [RCLifeOn] is continuing to push the boat forward in this regard, however, adding thrust vectoring technology to his already-impressive build.

If you’re unfamiliar with the world of electric surfboards, the concept is relatively simple. Stick one or more electric ducted fan thrusters on the back, add some speed controllers, and power everything from a chunky bank of lithium-ion batteries. Throw in a wireless hand controller, and you’ve got one heck of a personal watercraft.

Traditionally, these craft are steered simply by leaning and twisting as a surfer would with a traditional board. However, more dynamic control is possible if you add a way to aim the thrust coming from the propulsion system. [RCLifeOn] achieved this by adding steerable nozzles behind the ducted fan thrusters, controlled with big hobby servos to handle the forces involved. The result is a more controllable electric surfboard that can seriously carve through the turns. Plus, it’s now effectively an RC boat all on its own, as it no longer needs a rider on board to steer.

We’ve covered various developments in this surfboard’s history before, too. Video after the break. Continue reading “Electric Surfboard Gets Thrust Vectoring Upgrade” →

Electroluminescent Surfboard Looks Sharp For Night Surfing

January 1, 2024 by Lewin Day 5 Comments

If you’ve watched Point Break lately, you probably considered the thrill and elation involved in night surfing. If you’ve hung out with a lifeguard, though, you might instead have fretted over the dangers. In any case, it remains a popular pastime, and it’s all the more fun with a light-up surfboard like this one from [Moritz Sivers].

This project came about due to a local tradition for [Moritz], where people often surf at night to avoid the crowded breaks during the day. The build started from scratch, with a foam blank shaped into a compact design optimized for riversurfing, with three fins set up in a thruster configuration. The back side of the board was given a coat of resin impregnated with glow-in-the-dark pigment such that the entire thing would emit an nice green glow, making it more visible at night. On the top surface, a pocket was cut in the board to host electronics for running an electroluminescent panel, complete with artwork inspired by 2001 – A Space Odyssey. The board was also outlined with EL wire to further improve the look.

[Moritz] has experimented with some neat LED surfboard designs before, too. Video after the break.

Continue reading “Electroluminescent Surfboard Looks Sharp For Night Surfing” →

Electric Surfboard Gets An Overhaul

September 6, 2022 by Matthew Carlson 5 Comments

One of the realities of building your own hardware is that it will more often than not lead to constant tinkering and revisions. [Simon]’s 3D printed electric surfboard is no exception as it recently got an overhaul. The motors were upgraded from 5000 W to 7500 W, most parts were redesigned to use bearings, and the impellers were swapped out. Luckily, almost all the electronics inside were suitable for reuse.

We previously covered the surfboard in question, and we’re always excited to see an old project revisited. The bearing reduces vibrations and allows the system to last longer. Despite the water cooling on the motors, the temperatures were still getting relatively high when running full tilt. So rather than buying more efficient (and more expensive) motors, he opted to reduce the load on the motors by changing out the impeller from a double to a single. But this meant cutting and grinding a new shaft as now needed to be one impeller shorter.

Continue reading “Electric Surfboard Gets An Overhaul” →

Foam Surfboard From Scratch

December 29, 2021 by Matthew Carlson 5 Comments

Have you ever wanted to make your own surfboard, but felt held back by a lack of tools, materials, or the cost of it? Drawing almost entirely from what can be found at a well-known home improvement retailer, [AndrewW1997] details the steps needed to craft your board.

In his guide, he details the difference between XPS (expanded polystyrene) and EPS (extruded polystyrene) and how each product’s closed cell and open cell nature affects the final board. Starting with two pink sheets of XPS, he laminated them together with glue to form his blank. A stringer is a long piece of wood in the middle of the surfboard that provides additional flex and strength. Some flooring plywood curved with a jigsaw provides the shape needed. Unfortunately, the blank needs to be split in half to install the stringer. However, he has a trick for gluing the blank back together without it buckling, and that trick is ratchet straps.

He cuts the foam into roughly the right shape with a hot wire. Clean up is done with sanding blocks, a plane, and a level. The next step is laminating the board with epoxy and fiberglass. Next, [Andrew] details a few considerations around the process and gets to glassing. Sanding up to 2000 grit and some polishing compound make the board gorgeous. After a bit of final curing time, you’re ready to ride some waves.

There’s a handy playlist on YouTube detailing the process so you can follow along. Once you’ve finished your surfboard, perhaps your next project will be to power it up with a jet drive. Video after the break.

Continue reading “Foam Surfboard From Scratch” →

Surfboard Gets Jet Upgrades

November 25, 2021 by Bryan Cockfield 6 Comments

Surfing is a fun and exciting sport but a lot of beginners can get discouraged with how little time is spent actually riding waves while learning. Not only are balance and wave selection critical skills that take time to learn, but a majority of time in the water is spent battling crashing waves to get out past the breakers. Many people have attempted to solve this problem through other means than willpower alone, and one of the latest attempts is [Andrew W] with a completely DIY surfboard with custom impeller jet drives.

The surfboard is hand-made by [Andrew W] himself using a few blocks of styrofoam glued together and then cut into a generic surfboard shape. After the rough shaping is done, he cuts out a huge hole in the back of the board for the jet drive. This drive is almost completely built by [Andrew] as well including the impeller pumps themselves which he designed and 3D printed. The pair of impellers are driven by some beefy motors and a robust speed controller that connects wirelessly to a handheld waterproof throttle to hold while surfing. Once everything was secured in the motor box the surfboard was given a final shaping and then glassed. The final touch was an emergency disconnect attached to a leash so that if he falls off the board it doesn’t speed away without him.

The build is impressive not only for [Andrew]’s shaping skills but for his dedication to a custom jet drive for the surfboard. He spent over a year refining the build and actually encourages people not to do this as he thinks it took too much time and effort, but we’re going to have to disagree with him there. Even if you want to try to build something a lot simpler, builds like these look like a lot of fun once they’re finished. The build seems flawless and while he only tested it in a lake we’re excited to see if it holds up surfing real waves in an ocean.

Continue reading “Surfboard Gets Jet Upgrades” →

The Egg-laying Wool-Milk Pig

September 12, 2020 by Elliot Williams 32 Comments

Last week, I wrote about two recent projects of mine that serve as cautionary tales in keeping projects simple — you probably can’t simplify everything, so it’s worth the time to find out which simplifications have the most bang for the buck. This week, I’d like to share a tale of lack of design focus.

German has the eierlegende Wollmilchsau: a mystical animal that lays eggs, while producing wool, milk, and meat to boot. It’s a little bit like the English “jack of all trades, master of none” except that the eierlegende Wollmilchsau doesn’t do each job badly, it plainly can’t exist. This is obviously a bad way to start a design.

The first surfboard that I made by myself was supposed to be an eierlegende Wollmilchsau. It was going to be a longboard, because we had months with smaller waves that just weren’t all that suitable for shortboarding, but it was also going to turn sharply off the rails like a shortboard. To help it turn, it was going to have tons of camber (bend like a banana), and small fins. And along the way, I thought I’d make it thin to cut through the water.

Of course what I ended up with, not helped by my heavy fiberglassing hand, was a plow that dug into the water, would turn unexpectedly when you managed to get it onto the rails, and couldn’t pick up a small wave to save its life due to the camber and aforementioned plowing. I surfed it anyway, as a matter of pride, but I had no illusions of it being anything but the the worst board I owned. And that’s comparing it to the $30 used rasta-graphic plank that had been taking on water for at least five years, unrepaired, and was rotting out from the inside. At least it had design focus.

My surfboard didn’t suffer from feature creep, where you start piling on features until the project crumbles from overload, but rather from wanting to have my cake and eat it too. Or from failing to realize that certain design goals were necessarily tradeoffs. The “raily” behavior that I wanted when it was in bigger waves was necessarily “diggy” in small waves. Good boards trade off these features, and getting the balance between them is the art of shaping a board.

So when you start up a new project, think about which facets of your design are jointly achievable, and which are necessarily tradeoffs. Ignoring tradeoffs is a recipe for disaster, designing an eierlegende Wollmilchsau. But viewed constructively, it’s exactly these nuanced decisions that separates the simply possible from the truly marvelous. May you identify your trades, and make them well!