A USB-C Bench Power Supply

November 4, 2019 by Tom Nardi 8 Comments

A bench power supply is one of those things that every hacker needs, and as the name implies, it’s intended to occupy a place of honor on your workbench. But with the addition of USB-C support to his DPH5005 bench supply, [Dennis Schneider] is ready to take his on the road should the need ever arise.

The build started with one of the common DPH5005 bench power supply kits, which [Dennis] says he was fairly happy with aside from a few issues which he details in the post on his blog. Even if you aren’t looking to modify your own kit with the latest and greatest in the world of Universal Serial Bus technology, it’s interesting to read his thoughts on the power supply kit if you’ve been considering picking one up yourself.

Under normal circumstances you are supposed to give the DPH5005 DC power via the terminals on the back panel of the supply, which in turn is regulated and adjusted via the front panel controls. To add support for USB-C, all [Dennis] had to do was install a USB-PD trigger module configured to negotiate 20 VDC in the back of the case and connect it to the DC input. To hold it in place while isolating it from the metal case, he used a piece of scrap PCB carefully cut and wrapped in Kapton tape.

This actually isn’t the first portable bench power supply we’ve seen. Last year we saw one that got its input power from Makita portable tool batteries, but we think all things considered, the USB-C option is probably a bit more convenient.

Adding USB-C To The TS100

November 1, 2019 by Tom Nardi 6 Comments

The TS100 is a popular entry into the new breed of small temperature-controlled soldering irons that, at least for some of us, have started to replace the bulky soldering stations of old. Unfortunately, one downside of this particular model is the need to plug it into a fairly ungainly laptop-style power supply, which certainly hinders its otherwise portable nature. But [Dennis Schneider] has come up with a very slick solution to that problem by adding a USB-PD module to his TS100.

The idea here is very simple: just remove the original DC barrel connector, and in its place install a USB-PD trigger module. In practice it took more than a little fiddling, cutting, persuasion, and creative soldering (ironically, with a soldering station), but the end result does look quite professional.

It helps that the USB-PD module [Dennis] used was almost the exact same width as the TS100 PCB, meaning that the modified iron could go back into its original case. Though as we saw not so long ago, there’s a growing community of 3D printed replacement cases should you select a trigger module that doesn’t so neatly fit the footprint of the original board. Or if you didn’t want to modify the iron at all, you could always just make an external adapter.

Those that have some experience with these irons might be wondering what the point of modifying the TS100 to take USB-C is when we already have the TS80. As it turns out, while the TS80 is using a USB-C connector it doesn’t actually use USB-PD, so its not taking advantage of the enhanced power delivery capabilities. We know, it’s all kind of confusing.

USB Power Delivery For All The Things

October 18, 2019 by Tom Nardi 25 Comments

The promise of USB Power Delivery (USB-PD) is that we’ll eventually be able to power all our gadgets, at least the ones that draw less than 100 watts anyway, with just one adapter. Considering most of us are the proud owners of a box filled with assorted AC/DC adapters in all shapes and sizes, it’s certainly a very appealing prospect. But [Mansour Behabadi] hasn’t exactly been thrilled with the rate at which his sundry electronic devices have been jumping on the USB-PD bandwagon, so he decided to do something about it.

[Mansour] wanted a simple way to charge his laptop (and anything else he could think of) with USB-PD over USB-C, but none of the existing options on the market was quite what he wanted. He looked around and eventually discovered the STUSB4500, a a USB power delivery controller chip that can be configured over I2C.

With a bit of nonvolatile memory onboard, it can retain its settings so he didn’t have to include a microcontroller in his design: just program it once and it can be used stand-alone to negotiate the appropriate voltage and current requirements when its plugged in.

The board that [Mansour] came up with is a handy way of powering your projects via USB-C without having to reinvent the wheel. Using the PC configuration tool and an Arduino to talk to the STUSB4500 over I2C, the board can be configured to deliver from 5 to 20 VDC to whatever device you connect to it. The chip is even capable of storing three seperate Power Delivery Output (PDO) configurations at once, so you can give it multiple voltage and current ranges to try and negotiate for.

In the past we’ve seen a somewhat similar project that used USB-PD to charge lithium polymer batteries. It certainly isn’t happening overnight, but it looks like we’re finally starting to see some real movement towards making USB-C the standard.

The Not Quite USB-C Of Nintendo Switch Accessories

August 4, 2019 by Roger Cheng 10 Comments

Historically gaming consoles are sold at little-to-no profit in order to entice customers with a low up-front price. The real profits roll in afterwards from sales of games and accessories. Seeking a slice of the latter, aftermarket accessory makers jump in with reverse-engineered compatible products at varying levels of “compatible”.

When the Nintendo Switch was released with a standard USB-C port for accessories, we had hoped those days of hit-or-miss reverse engineering were over, but reality fell short. Redditor [VECTORDRIVER] summarized a few parts of this story where Nintendo deviated from spec, and accessory makers still got things wrong.

Officially, Nintendo declared the Switch USB-C compliant. But as we’ve recently covered, USB-C is a big and complicated beast. Determined to find the root of their issues, confused consumers banded together on the internet to gather anecdotal evidence and speculate. One theory is that Nintendo’s official dock deviated from official USB-C dimensions in pursuit of a specific tactile feel; namely reducing tolerance on proper USB-C pin alignment and compensating with an internal mechanism. With Nintendo playing fast and loose with the specs, it makes developing properly functioning aftermarket accessories all the more difficult.

But that’s not the only way a company can slip up with their aftermarket dock. A teardown revealed Nyko didn’t use a dedicated chip to manage USB power delivery, choosing instead to implement it in software running on ATmega8. We can speculate on why (parts cost? time to market?) but more importantly we can read the actual voltage on its output pins which are too high. Every use becomes a risky game of “will this Switch tolerate above-spec voltage today?” We expect that as USB-C becomes more common, it would soon be cheapest and easiest to use a dedicated chip, eliminating the work of an independent implementation and risk of doing it wrong.

These are fairly typical early teething problems for a new complex technology on their road to ubiquity. Early USB keyboard and mice didn’t always work, and certain combination of early PCI-Express cards and motherboards caused damage. Hopefully USB-C problems — and memories of them — will fade in time as well.

[via Ars Technica]

[Main image source: iFixit Nintendo Switch Teardown]

Extracting Power From USB Type C

June 30, 2019 by Brian Benchoff 25 Comments

For the last decade or so, we’ve been powering and charging our portable devices with USB. It’s a system that works; you charge batteries with DC, and you don’t want to have a wall wart for every device, so just grab a USB hub and charge your phone and you headphones or what have you. Now, though, we have USB Type C, with Power Delivery. Theoretically, we can pull 100 W over a USB cable. What if we could tap into that with screw terminals?

That’s the idea behind [Jakob]’s entry to the Hackaday Prize. It’s a USB 3.1 Type C to Type A adapter, but it also has the neat little bonus of adding screw terminals. Think of it as jumper cables for your laptop or phone, but don’t actually do that.

[Jakob]’s board consists of a USB Type C receptacle on one end, and a Type A plug on the other, while in between those two sockets is an STM32G0 microcontroller that handles the power negotiation and PD protocol. This gives the USB Type C port dual role port (DRP) capability, so the power connection can go both ways. Add in a screw terminal, and you can theoretically get 20 V at 5 A through a pair of wires. Have fun with that.

Right now, [Jakob] has all the files in a Gitlab with the schematic and layout available here. It’s an interesting project that has tons of applications of USB hackery, and more than enough power to do some really fun stuff.

Add USB-C To Your Laptop (Almost)

May 7, 2019 by Jenny List 24 Comments

It’s a very brave person who takes a Dremel or similar to the case of their svelte new laptop in the quest for a new connector, it sounds as foolhardy as that hoax from a while back in which people tried to drill a 3.5mm jack into their new iPhones. But that’s what [BogdanTheGeek] has done, in adding a USB-C port to his Acer.

Of course, the port in question isn’t a fully functioning USB-C one, it’s a power supply jack, and it replaces the extremely unreliable barrel jack the machine was shipped with. He’s incorporated one of those little “ZYPDS” USB-C power delivery modules we’ve no-doubt all seen in the usual cheap electronic sources, and in a move of breathtaking audacity he’s cut away part of the Acer mainboard to do so. He’s relying on the laptop’s ability to accept a range of voltages, and presumably trusting his steady hand with a rotary tool. Some Kapton tape and a bit of wire completes the work, and with a carefully reshaped hole in the outer case he’s good to go.

The result is beautifully done, and a casual observer would be hard pressed to know that it hadn’t always been a USB-C port. We’re sure there will come a moment at which someone will plug in a USB-C peripheral and expect it to work, it’s that good.

If you’d like to know a little bit more about USB-C, we’d like to direct you to our in-depth look at the subject.

Charge All Your Batteries With USB PD

April 25, 2019 by Brian Benchoff 27 Comments

USB-C has been around for a while, and now that it can charge phones and Macbooks and Thinkpads, the hackers are starting to take note of power adapters that can supply lots of current. [Alex] was turned on to USB-C after he charged a laptop, Nintendo Switch, and phone with one power adapter. This led him to create a USB-C battery charger for all your LiPos.

The high-level design of this project is simply a board with a USB C port on one end, an XT60 plug on the other, and some support for balance leads. Plug this board into a USB C adapter, plug a battery in, and the battery will charge automagically. The only UI is an RGB LED. It’s difficult to imagine a battery charger that’s easier to use.

For the electronics, [Alex] is using an STM32G0 for the smarts of the device, which includes handling the USB PD spec. This gives the charger 20 Volts to play with, and this is then regulated and sent into the battery. Right now, this board will charge 2-4c batteries. That’s a good enough proof of concept to charge some quadcopter batteries, or just as a really simple way to charge some LiPo cells.