The Wirtz Pump Spins

October 11, 2023 by Al Williams 18 Comments

Over the ages, a lot of human activity has been concerned about getting water from where we find it to where we want it. If you want to move water to a lower elevation, there’s no problem. But if you want to move water up, you need a pump. The ancients used what we call Archimedes’ screw to raise water. But a Wirtz pump as [Steve Mould] shows in the video below, is another kind of spiral pump that is also very old and uses the same basic principle as the screw pump.

In a way, the Wirtz is just an Archimedes’ screw in cross-section. Part of what makes it work, however, is air-locking. [Steve] made a small model but found it didn’t work exactly as he expected. Of course, investigating that led to some interesting observations.

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Powerful Water Pump Is Modular In Nature

June 23, 2023 by Lewin Day 28 Comments

If you’ve got one decently powerful DC motor, you could conceivably build a water pump. Gang up ten of them, however, and you could build something considerably more powerful, as [akashv44] demonstrates.

The design is straightforward, relying on simple impeller pumps driven by RS-775 DC motors. The pump housings and impellers are all 3D printed. They’re designed so that the motor integrates neatly with the pump housing, and so that multiple pumps can easily be ganged up into a single larger unit. [akashv44] demonstrates a build using ten individual pump units with a large manifold, allowing the output of all the pumps to be combined into one single outlet.

The concept is straightforward enough, and running on a 48-volt power supply, it’s clear that the pump can move a significant amount of water. Notably, though, it would be possible to improve significantly with some design changes. Currently, the water path from the pumps must make several 90-degree turns, harming efficiency. We’d love to see the pumps angled nicely into more advanced manifolds which would more smoothly combine the streams together. This would likely result in a far greater output from the system.

In any case, 3D printing pumps is an increasingly popular pastime around here.

Turning A Pair Of Syringes Into A Tiny Water Pump

July 31, 2022 by Danie Conradie 6 Comments

There is something inherently fascinating about tiny mechanical devices, especially when you’re used to seeing much larger versions. This is the case with [Penguin DIY]’s tiny centrifugal water pump built from 5 ml syringes.

The pump is powered by a small 8 mm diameter brushed DC motor, likely the same type that is used for small toy-grade quadcopters. The tiny impeller is a section of the syringe’s original plunger, with its cross-shaped body acting as the impeller blades. [Penguin DIY] first experimented with the original plunger seal to protect the motor from water, but it quickly melted from friction with the spinning shaft. Silicone sealant was used instead, and the motor shaft was covered with a layer of oil to prevent the sealant from sticking to it. Then the blob of sealant was flattened with a translucent plastic disc to allow clearance for the impeller.

A hole was drilled in the side of the syringe where the impeller sits, and a nozzle cut from the tip of another syringe was glued in place as the outlet. It’s notoriously difficult to get anything to stick to polypropylene syringes, but [Penguin DIY] says in the comments he was able to find an “organic superglue” that worked. With the motor and impeller inserted, the remaining space was also sealed with silicone.

This tiny pump packs a surprising amount of power, and was able to empty a 1.5 l bottle in about one minute with enough pressure to send the jet of water flying. There are still some issues that need to be addressed, though. With the motor completely sealed, it could burn itself quite quickly. A commenter also mentioned that it might suck water into the motor past the shaft after a hot run, as the air inside the motor cools and contracts. Even so, this little pump might be practical for applications that only require short runs, like watering potted plants. If you need more power you could always 3D print a larger pump.

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LoRa Helps With Remote Water Tank Level Sensing

July 7, 2022 by Arya Voronova 9 Comments

[Renzo Mischianti]’s friend has to keep a water tank topped up. Problem is, the tank itself is 1.5 km away, so its water level isn’t typically known. There’s no electricity available there either — whichever monitoring solution is to be used, it has to be low-power and self-sufficient. To help with that, [Renzo] is working on a self-contained automation project, with a solar-powered sensor that communicates over LoRa, and a controller that receives the water level readings and powers the water pump when needed.

[Renzo] makes sure to prototype every part using shields and modules before committing to a design, and has already wrote and tested code for both the sensor and the controller, as well as created the PCBs. He’s also making sure to document everything as he goes – in fact, there’s whole seven blog posts on this project, covering the already completed software, PCB and 3D design stages of this project.

These worklogs have plenty of explanations and pictures, and [Renzo] shows a variety of different manufacturing techniques and tricks for beginners along the way. The last blog post on 3D designing and printing the sensor enclosure was recently released, and that likely means we’ll soon see a post about this system being installed and tested!

[Renzo] has been in the “intricately documented worklogs” business for a while. We’ve covered his 3D printed PCB mill and DIY soldermask process before, and recently he was seen adding a web interface to a 3D printer missing one. As for LoRa, there’s plenty of sensors you can build – be it mailbox sensors, burglar alarms, or handheld messengers; and now you have one more project to draw inspiration and knowledge from. [Renzo] has previously done a LoRa tutorial to get you started, and we’ve made one about LoRaWAN!

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3D-Printed Lobe Pump Shifts Water Well

June 10, 2022 by Lewin Day 11 Comments

Lobe pumps are perhaps most popularly known for their use in Rootes-type superchargers, but they can pump water, too. [Let’s Print] demonstrates this ably with a 3D-printed design that can pump with the best of them.

The design uses two figure-eight shaped counter-rotating rotors, or lobes. As the rotors turn, they trap fluid between the rotor and the housing, forcing it towards the outlet. It’s a positive-displacement design, meaning it traps a fixed volume of fluid in each rotation, moving it from inlet to outlet.

The design requires proper timing of the two rotating lobes in order to ensure they maintain the closed volume and don’t impact each other. This is achieved with a pair of timing gears on the back of the pump. The housing, lobes, and gears are all 3D-printed, making this a build that anyone can replicate at home with their own printer.

ABS was used for the rotors for its better handling of friction without melting as easily. However, resin-printed lobes were also employed for their higher tolerances, too, with both designs working acceptably in practice.

The pump still needs more improvement; the hope is to reduce the leaks out of the rear of the pump. [Let’s Print] also intends to add a motor to the pump itself rather than using a power drill to run the device. It’s great to see these 3D-printed pump builds continuing in earnest. Video after the break.

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Drink Water On Schedule Or Else Flood Your Desk

July 7, 2021 by Kristina Panos 47 Comments

How much water have you had to drink today? We would venture to guess that the answer is somewhere between ‘absolutely none’ and ‘not not nearly enough’. You can go ahead and blame poor work/life balance — that’s our plan, anyway — and just try to do better. All this working from home means the bathroom situation is now ideal, so why not drink as much water as you can?

But how? Well, you’re human, so you’ll need to make it as easy as possible to drink the water throughout the day. You could fill up one big jug and hoist it to your mouth all day long (or use a straw), but facing that amount of water all at once can be intimidating. The problem with using a regular-sized vessel is that you have to get up to refill it several times per day. When hyper-focus is winning the work/life tug-of-war, you can’t always just stop and go to the kitchen. What you need is an automatic water dispenser, and you need it right there on the desk.

[Javier Rengel]’s water pomodoro makes it as easy as setting your cup down in front of this machine and leaving it there between sips. As long as the IR sensor detects your cup, it will dispense water every hour. This means that if you don’t drink enough water throughout the day, you’re going to have it all over the desk at some point. [Javier] simply connected an Arduino UNO to a water pump and IR sensor pair and repurposed the milk dispenser from a coffee machine. Check it out in action after the break.

Of course, if you aren’t intimidated by the big jug approach, you could keep tabs on your intake with the right kind of straw.

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3D Printing A Centrifugal Water Pump

May 28, 2021 by Lewin Day 43 Comments

Once upon a time, 3D printing was about churning out tiny Yodas and Pikachus, but these days, useful things are regularly 3D printed too. A great example is this centrifugal water pump that can really deliver the juice, courtesy of [Connor].

The pump’s housings and impeller are all 3D printed in PLA, as well as the inlet which is designed for a 2L soda bottle to screw into. Gaskets are printed in pliable TPU to help seal the housings. There are a few ball bearings inside to allow the impeller to spin nicely, too, with hex head fasteners used to hold everything together and a long bolt used as the main impeller shaft. Notably, no shaft seal is included, so the pump does leak a bit, but it’s not a major concern assuming you’re just pumping water and don’t mind spilling a bit of excess. Turned with a drill at 1800 rpm, the pump is able to achieve a flow rate of 13 litres per minute, or a maximum head of 1.2 meters. The design is on Onshape, for the curious.

It’s a great example of how 3D printing can allow the creation of machines with complex geometry without the need for advanced machining skills. Instead, all the hard work is done on the CAD side of things. We’ve seen 3D printed pumps put to real work before, too, like this fertilizer dispenser. Video after the break.

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