Turn By Wire Is A Machinist’s Sixth Sense

March 24, 2020 by 14 Comments

It’s hard not to be a little intimidated by the squeaks and whirs that come with your first journey into a machine shop. Here, skilled machinists pilot giant hunks of cast iron that turn metals into piles of chips to yield beautiful parts. But what if machine tools themselves didn’t have to seem so scary. What if using them could feel a bit more intuitive, even, dare we say, natural from the get-go?

Enter Turn by Wire, a unique set of force feedback and machine control concepts applied to a lathe brought to you by researchers [Rundong Tian], [Vedant Saran], [Mareike Kritzler], [Florian Michahelles], and [Eric Paulos] at Berkelely.

Turn by Wire vastly reimagines the relationship between a user’s control inputs and the machine outputs in two ways: (1) by changing the mapping between the hand cranks and machine movements and (2) by changing the haptic feedback felt by the machinist. Since both of these interactions can be defined programmatically, the researchers created three unique ways of interacting with the lathe. First, by defining a tool path in the graphic user interface (GUI), the machinist can use a single hand crank to step forward and back in time along that toolpath. Second, by applying virtual guidelines in the GUI, both the machine and the hand cranks will physically snap to the guide lines when they are sufficiently close. Finally, the hand cranks can be used to teach the machinist a technique by adding resistive forces into the hand cranks depending on movement while a machinist is stepping through a process like peck drilling.

This is a great example of [Tom Knight’s] “just wrap a computer around it!” as mentioned by [Bunnie Huang] when we featured the IQ Motor Modules. It’s a powerful example of how putting a computer between the controls and the machine can correct for real world imperfections, be they in the mechanics of the machine of the operator. For the curious, have a look at [Rundong’s] paper published at UIST and [Vedant’s] master’s thesis.

 

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Give Yourself A Sixth Sense With An Arduino

September 28, 2018 by 11 Comments

If you carry a smartphone around in your pocket, you have a GPS navigation system, a compass, an altimeter, and a very powerful computer at your fingertips. It’s the greatest navigational device ever created. To use this sextant of the modern era you’ve got to look down at a screen. You need to carry a phone around with you. It’s just not natural.

For this entry into the Hackaday Prize, [Vojtech Pavlovsky] has an innovative solution to direction finding that will give you a sixth sense. It’s a headband that turns your temples into the input for a clever way to find yourself around the city or a forest, and it does it with just an Arduino and a few other bits.

The idea behind the Ariadne Headband is to create a haptic navigation system for blind people, runners, bikers, or really anybody. It does this by mounting four vibration motors on a headband, connecting those motors to an Arduino, sniffing data from a digital compass, and getting data over Bluetooth from an Android app.

All of these parts come together to form a new sense — a sense of direction. By simply telling the app to make sure you’re always oriented North, or to guide you along the grid of city streets, this headband becomes an inconspicuous and extraordinarily useful way to get around.

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Hackaday Prize Entry: A Sixth Sense

August 13, 2015 by 28 Comments

There’s far more going on in the environment that humans have the senses to detect. Birds migrate with the help of the Earth’s magnetic field, and certain species of fish can detect electrical fields. For his Hackaday Prize entry, [Sebastian] is giving us a sixth sense. He’s building a device that allows anyone to detect the Earth’s magnetic field and find their way north for the summer.

The initial idea for [Sebastian]’s project came after his father’s inner ear was damaged. The doctor told him his brain needed to be trained to work with only one inner ear. If it works for balance, [Sebastian] wondered, why couldn’t the brain be trained to listen to an extra sensory input?

[Sebastian]’s device is an accelerometer and magnetometer, connected to a microcontroller that drives a few vibration motors. By mounting these motors around an ankle strap, [Sebastian] hopes to train his brain to listen to the magnetic fields.

So far, [Sebastian] has a device that can sense the Earth’s magnetic field and buzzes the motor closest to magnetic north. There’s still a lot of work to do, including filtering the magnetometer inputs, adding a ‘sleep’ mode, and putting Bluetooth functionality on board, but it’s already a very well-designed project.

 

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Give Yourself A Sixth Sense On The Cheap

January 2, 2012 by 71 Comments

sixth-sense-magnetic-ring

Hackaday regular [Mikey Sklar] is no stranger to body modifications. He enjoys tweaking his body in ways that help him with day to day tasks, including a ruler tattoo on his arm and an RFID chip embedded in the web of his hand. Lately, he has been toying around with a less invasive means of getting a better feel for magnetic fields in his surroundings.

Turned on to magnetic rings by a friend, he now wears an epoxy-coated rare earth ring every day, changing the way he interacts with the world. He says that besides the obvious ability to tell when he’s near iron-heavy material, he can also feel cell phone calls, as the speaker draws the ring closer while producing sound.

He says that holding the electric cord of his tea kettle gave him the biggest start, making him feel as if he had been electrocuted, minus the actual shock.

While it’s not the most high-tech hack, [Mikey] is quite happy with the “sixth sense” this reasonably price ring has been able to provide – we just might have to try it out ourselves.

Wearable Haptic Devices Bestow Sixth Senses

June 13, 2008 by 14 Comments


Engadget recently posted a story about a flexible tactile display that can be wrapped around any part of the body and give haptic feedback to the user. The research team from Korea’s Sungkyunkwan University that developed the device are focusing on applications like Braille for the visually impaired or transmitting tactile data to a remote user, but this is just the beginning; the applications for wearable haptic feedback are wide open.

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Hackaday Prize Entry: SoleSense For Balance Therapy

September 16, 2017 by 6 Comments

Rehabilitating brain injuries where a patient’s sense of balance has been compromised is no easy task. Current solutions only trigger when the patient reaches a threshold and by then, it may already be too late for a graceful recovery. [Simon Merrett]’s SoleSense is being designed to give continuous feedback like a stock humans innate sense of balance. Therapists hope this will aid recovery by more closely imitating what most of us grew up with.

SoleSense relies on capacitive sensors arranged under the feet to know where the patients are placing their weight. [OSHPark] is providing the first round of flexible PCBs so some lucky sole is going to get purple inserts.

Outside of recovery, devices like this can teach better posture or possibly enhance a fully functioning sense of balance. That could improve physical performance. Who knows, we are finding new ways of perceiving the world all the time.

Remapping senses is a popular assistive technology and sound is ideal for the SoleSense to piggyback because brain injuries are less likely to affect hearing than other senses. Of course, senses can be remapped or even created. You could gain a sense of magnetic north or expand the range of light you can perceive.

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Custom Strain Gauges Help Keep Paraglider Aloft

September 20, 2020 by 13 Comments

No matter what they’re flying, good pilots have a “feel” for their aircraft. They know instantly when something is wrong, whether by hearing a strange sound or a feeling a telltale vibration. Developing this sixth sense is sometimes critical to the goal of keeping the number of takeoff equal to the number of landings.

The same thing goes for non-traditional aircraft, like paragliders, where the penalty for failure is just as high. Staying out of trouble aloft is the idea behind this paraglider line tension monitor designed by pilot [Andre Bandarra]. Paragliders, along with their powered cousins paramotors, look somewhat like parachutes but are actually best described as an inflatable wing. The wing maintains its shape by being pressurized by air coming through openings in the leading edge. If the pilot doesn’t maintain the correct angle of attack, the wing can depressurize and collapse, with sometimes dire results.

Luckily, most pilots eventually develop a feel for collapse, sensed through changes in the tension of the lines connecting the wing to his or her harness. [Andre]’s “Tensy” — with the obligatory “McTenseface” surname — that’s featured in the video below uses an array of strain gauges to watch to the telltale release of tension in the lines for the leading edge of the wing, sounding an audible alarm. As a bonus, Tensy captures line tension data from across the wing, which can be used to monitor the performance of both the aircraft and the pilot.

There are a lot of great design elements here, but for our money, we found the lightweight homebrew strain gauges to be the real gem of this design. This isn’t the first time [Andre] has flown onto these pages, either — his giant RC paraglider was a big hit back in January.

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