Micro Wind Turbine For Hikers

[Nils Ferber] is a product designer from Germany. His portfolio includes everything from kitchen appliances to backpacks. One project, though, has generated a bit of attention. It’s a micro wind turbine aimed at long distance hikers.

Even on the trail, electronics have become a necessity. From GPS units to satellite phones, to ebook readers. Carrying extra batteries means more pack weight, so many hikers utilize solar panels. The problem is that when the sun is up, hikers are on the move – not very conducive to deploying a solar array. The Wind, however, blows all through the night.

[Nils] used carbon fiber tube, ripstop nylon, and techniques more often found in kite building to create his device. The turbine starts as a small cylindrical pack. Deploying it takes only a few minutes of opening panels and rigging guy wires. Once deployed, the turbine is ready to go.

While this is just a prototype, [Nils] claims it generates 5 Watts at a wind speed of 18 km/h, which can be used to charge internal batteries, or sent directly to any USB device. That seems a bit low for such a stiff wind, but again, this is just a prototype. Could you do better? Tell us in the comments! If you’re looking for a DIY wind generator on a slightly larger scale, you could just build one from bike parts.

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Electric Arc Furnace Closes the Loop

When we think of an Electric Arc Furnace (EAF), the image that comes to mind is one of a huge machine devouring megawatts of electricity while turning recycled metal into liquid. [Gregory Hildstrom] did some work to shrink one of those machines down to a practical home version. [Greg] is building on work done by [Grant Thompson], aka “The King of Random” and AvE. Industrial EAFs are computer controlled devices, carefully lowering a consumable carbon electrode into the steel melt. This machine brings those features to the home gamer.

[Greg] started by TIG welding up an aluminum frame. There isn’t a whole lot of force on the Z-axis of the arc furnace, so he used a stepper and lead screw arrangement similar to those used in 3D printers. An Adafruit stepper motor shield sits on an Arduino Uno to control the beast. The Arduino reads the voltage across the arc and adjusts the electrode height accordingly.

The arc behind this arc furnace comes from a 240 volt welder. That’s where [Greg] ran into some trouble. Welders are rated by their duty cycle. Duty cycle is the percentage of time they can continuously weld during a ten minute period. A 30% duty cycle welder can only weld for three minutes before needing seven minutes of cooling time. An electric arc furnace requires a 100% duty cycle welder, as melting a few pounds of steel takes time. [Greg] went through a few different welder models before he found one which could handle the stress.

In the end [Greg] was able to melt and boil a few pounds of steel before the main 240 V breaker on his house overheated and popped. The arc furnace might be asking a bit much of household grade electrical equipment.

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Starfish Cat, Bowling Ball Bot, and Stargate all Claim Prizes

We saw a huge outpouring of builds for the the Hackaday Sci-Fi Contest and it’s now time to reveal the winners. With 84 great themed projects submitted, the judges had a tough task to pull out the most impressive both in terms of creativity and execution.

Here are our four winners. Two come from the Stargate universe. One is a cuddly yet horrifying character of unknown origin but unarguably Sci-Fi. The other is the best use of a bowling ball we’ve seen so far.

Grand Prize

The grand prize goes to [Jerome Kelty] with Animatronic Stargate Helmet. [Jerome] has built a replica prop that looks like it just came out of a Hollywood shop. It’s almost a shame that this helmet won’t be worn on film – though it certainly could be. If you remember the film and the television show, these helmets have quite a bit of articulation. The head can pan and tilt. The eyes glow, as well as have irises which expand and contract. The “wings” also open and close in a particular way.

[Jerome] built the mechanics for this helmet. He used radio control servos to move the head, with the help of some hardware from ServoCity. Most of the metalwork was built in his own shop. Everything is controlled from a standard R/C transmitter, much like the original show. [Jerome] is taking home a Rigol DS1054Z 4 Channel 50 MHz scope.

First Prize

First prize goes to [Christine] with
Starfish Cat: Your Lovecraftian Furby-like Friend. Starfish Cat is one of those odd projects that finds itself right on the edge of the uncanny valley. We are equal parts intrigued and creeped out by this… thing. The bottom is all starfish, with a rubber base poured into a 3D printed mold. The top though, is more cat-like, with soft fur and ears. 5 claws hide under the fur, ready to grab you.

Starfish Cat detects body heat with 5 bottom mounted PIR sensors. The sensors are read by the particle photon which acts as its brain. When heat is detected, Starfish Cat activates its claws, and also blows or sucks air through its… uh… mouth hole.  [Christine] is taking home a Monoprice Maker Select Mini 3D printer.

Click past the break to see the rest of the winners

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A Clock Created with Conway’s Life

Conway’s life has to be the most enduring zero-player computer game in history. Four simple cellular automaton rules have been used to create amazing simulations since the 1970’s. The latest is an entire digital clock implemented in life. StackExchange user [dim] created this simulation in response to a challenge from [Joe Z]. We have to admit that we didn’t believe it at first, but you can run it yourself by importing [dim’s] gist to the online Javascript Conway’s Life Simulator. To say this is impressive would be an understatement. We don’t know exactly how long it took [dim] to build this clock, but the challenge has been around since August of 2016.

[Dim] does a pretty good job of describing exactly how the clock works. The timebase is at the top. Below it is clock distribution and counters. After that come counters, latches, and lookup tables. Data moves around the clock in the form of gliders. P30 (aka Queen Bee) gliders to be exact. It might make things simpler to think of the glider paths as circuit traces, and the gliders themselves as clock pulses.

We couldn’t get over all the little details in this design. If you zoom way in, you can see all the lookup table patterns have been annotated, much in the way a schematic would be. For [Dim’s] next feat, we hope he takes on [Joe Z’s] Tetris challenge!

Conway’s life is like honey for hackers. We’ve seen it running on our own Hackaday Badge. We’ve even seen clocks that run the game on their display. Someone needs to implement a clock that runs the game that runs this clock. Clockception, anyone?

A Meteorite Gift Box

[Justin Cole] was looking for the perfect birthday gift from for his wife. After some pondering, the answer fell from the sky in the form of a meteorite. The problem was how to present it. They don’t exactly make meteorite gift boxes, so [Justin] decided to build one of his own design. The box has a Russian space age theme reflecting the meteorite’s country of origin. The theme also made it a perfect entry for Hackaday’s Sci-Fi contest.

The gift box started life as an old steel film reel box. Some of us may still have boxes like this in our basements, protecting old 8mm family movies. [Justin] modeled the box in Solidworks, then added in his custom modifications. An angled walnut platform forms the stage. In the center of the stage is a 3D printed cone. The meteorite itself sits on a platform in the middle of the cone. A magnet keeps the iron meteorite in place.

A Neopixel ring provides indirect lighting below the meteorite. The ring is controlled by an Arduino, which also drives a couple of vibration motors. The motors create a hum in time to the changing colors of the ring. The whole package creates a neat way to present a rock from space.

We really like that [Justin] didn’t go over the top with sound effects, smoke, or bright lights. More importantly, [Justin’s] wife loved it, and couldn’t wait to share a video of the box with her friends.

It’s not to late to get in on the Hackaday Sci-Fi contest action. You have until Monday evening to enter your own creation.

A Real Star Trek Communicator Badge

Star Trek has never let technology get in the way of a good story. Gene Roddenberry and the writers of the show thought up some amazing gadgets, from transporters to replicators to the warp core itself. Star Trek: The Next Generation brought us the iconic communicator badge. In 1987, a long-range radio device which could fit in a pin was science fiction. [Joe] is bringing these badges a bit closer to the real world with his entry in the 2017 Hackaday Sci-Fi Contest.

trek-thumbThe first problem [Joe] dealt with was finding a radio which could run from watch batteries, and provide decently long-range operations. He chose the HopeRF RFM69HCW. Bringing fiction a bit closer to reality, this module has been used for orbital communications with low-cost satellites.

The Badge’s processor is a Teensy LC. [Joe] is rolling his own Teensy, which means using bootloader chips from PJRC, as well as the main microcontroller. Kicking the main micro into operation is where [Joe] is stuck right now. Somewhere between the breadboard and the first spin of the surface mount PCB things went a bit sideways. The oscillators are running, but there are no USB communications. [Joe] is trying another board spin. He made a few improvements and already has new boards on the way. Switching to a toaster oven or skillet paste and solder setup would definitely help him get the new badges up and running.

Gesture Controlled Sword of Omens Gives Sight Beyond Sight

The 80’s were a golden age of Sci-Fi cartoons. We had Transformers, Voltron, and of course, Thundercats. The story of feline humanoids on third earth has stuck with a few hackers, including [Juan Garcia]. Juan has tunneled his fandom into something amazing – he’s built his own version of Lion-O’s iconic Sword of omens. The modeling and 3D print work are top-notch. While this sword doesn’t have the Eye of Thundera as a power source, it does have some pretty clever electronics. It’s also one of the amazing entries in this year’s Sci-Fi Contest.

[Juan] wanted to create the “sight beyond sight” effect from the TV show. He started with an MPU6050 six axis gyro + accelerometer. These chips are most often found at the heart of quadcopter controllers. An Arduino Pro Mini reads the sensor data. When the sword is lifted vertically, it turns on a row of WS2812 LEDs. The LEDs replicate the pulsing eye effect from the cartoon version of the sword.

[Juan] really made this a neat build. The whole sword is powered by an 18650 Li-Ion battery. Power control and charging circuitry are all concealed inside the 3D print. When it’s time to charge up the eye, the hilt can be unscrewed to reveal a USB charging port. Click past the break to see this hack in action!

Click past the break to see this hack in action, and don’t forget – there’s still time to enter the Sci-Fi Contest!

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