[Tim] is a homebrewer. Temperature profiling during the mashing process is apparently even more critical than the temperature curve of a solder reflow oven. His stove just wasn’t giving him the level of control he needed, so [Tim] added a PID temperature controller to his stove. Electric stoves generally use an “infinite switch” to control their burners. Infinite switches are little more than a resistor and a bimetallic strip in a single package. Not very good for accurate temperature control. The tricky part of this hack was to make it reversible and to have little visual impact on the stove. A stove top with wires hanging out would not only be dangerous electrically, it would also create a hazardous situation between [Tim] and his wife.
[Tim's] brewpot only fit on the stove’s largest burner, so that was the only one that needed PID control. To keep things simple, he kept the commercial PID controller outside the stove’s enclosure. Inside the stove, [Tim] added a solid state relay. The relay is mounted to a metal plate, which screws to the back of the stove. The relay control lines run to an audio jack on the left side of the stove. Everything can be bypassed with a switch hidden on the right side of the stove. In normal operation, the switch is in “bypass” mode, and the stove works as it always has. When mashing time comes along, [Tim] flips the switch and plugs the jack into his PID controller. The temperature sensor goes into the brewpot itself, so no stove modification was needed there.
The end result is a very clean install that both [Tim] and his wife can enjoy. Save a few bottles for us, [Tim]!
Any opportunity to shave a few bucks off your power bill is probably worth considering, especially if it’s a device like [Steve Hoefer's] Mini Blind Minder. This little guy staves off (or welcomes) the sun by monitoring the room with a temperature sensor and checking against a setpoint. If the room is too warm or too cool, the top-mounted servo will spin the wand and close or open the blinds, respectively.
[Steve] started by building a homemade Arduino shield from some perfboard to which he added a handful of discrete components: some current-limiting resistors for the RGB LED indicator light and a 10k trim pot for fine-tuning the temp sensor. Although this build forgoes an LCD readout to display precise information, it does provide feedback by stepping the RGB LED’s color through a spectrum of blue to red to indicate how the current room temperature compares to your setpoint. The two momentary pushbuttons beneath the light allow the user to adjust the setpoint up or down.
See the video below for a detailed guide to building your own, and take a look at a similar automatic blinds build from earlier this year that opens and closes in response to ambient light.
Continue reading “Temp-Sensitive Automatic Blinds”
[Tim] is working on building a 3D printer and using it as an excuse to learn as much as he can. The first big issue he tackled was accurate temperature control, so he made an interesting write-up on how to characterize the thermal properties of an QU-BD extruder’s hot end and use that information to create a control algorithm for the heater.
The article starts with a basic thermal model and its corresponding formula. [Tim] then runs several tests where he measures the heater and extruder tip temperatures while switching on and off the heater. This allows him to figure out the several model parameters required to design his control algorithm. Finally, he tweaked his formula in order to predict the short term future so he can know when he should activate the heating element. As a result, his temperature is now accurately controlled in the 200°c +/-1°c window that he was shooting for.
The dog days of Summer are looming just over the horizon like a hot sticky wave of impending doom, but you don’t have to take it lying down. Building a portable air conditioner is cheap easy, and we daresay refreshing.
You’ll need the following materials: a condenser, heater core, or radiator, a styrofoam cooler, a submersible water pump, a few case fans, some adapters to power the works, and a few other materials. The pump circulates cold water through the condenser as the fan pushes air through it and the rest of the box.
We’ve never been huge fans of swamp coolers like this one since they offer no true refrigeration cycle. What’s more, they pump a good deal of humidity into the air, which makes the heat worse in the long run, or creates a vicious cycle of cooling and humidifying. Still, when the heat is scrambling our brains, it’s hard to say no to any relief, however ephemeral.