DIY Headphone Tube Amp Builds On Existing Design

DIY Tube Headphone Amp

[Simon] wrote in to tell us about a headphone tube amp that he just built. It is based on schematics at diyaudioprojects.com that were actually featured on Hackaday in the past. [Simon’s] design adds an on board regulated power supply and a volume control for the input. Effort was made to keep the PCB single sided to facilitate making this at home.

DIY Tube Headphone AmpThe 12AU7 is popular due to its ruggedness and tolerance for low operational voltages. This amp design uses a plate voltage of 12, although the 12AU7 can handle up to about 330.  Since the 12AU7 is of the Twin Triode variety, one tube can be used to amplify both a left and right audio channel.

The case for the amplifier is laser cut plywood. The top piece is kerfed so that it can bend around the radii of the front and rear panels. The top also has a hole cut in it to allow the tube to peek out through.The pieces look nice but, unfortunately, he doesn’t show the case and amp in an assembled state.

If you’re interested in building one of these, [Simon] made all of the Eagle and Case files available. The total cost of the project was £25, about $43 US. To learn more about how tube amplifiers work, check out this Retrotechtacular from earlier in the year.

[Tymkrs] Tombstone Guitar Amplifier

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[Atdiy and Whisker], the team behind [The Tymkrs] YouTube channel, are at it again with a tombstone guitar amp project.(YouTube playlist link) Their amp began life as a Philco Tombstone radio which had seen better days. By the time [Tymkrs] got their hands on it, it was just a shell of its former self, as someone had already stripped all the electronics.

The amplifier itself is a disused Leslie tube amp [Tymkrs] had on hand. An LM386 serves as the pre-amp, making this a hybrid solid and vacuum state machine.

The tombstone speaker is especially interesting. [Tymkrs] went with an electrodynamic field coil speaker. Field coil speakers have no magnets, instead using a high voltage (approx 90V DC) coil to create a magnetic field for the voice coil to push against. This sort of speaker was commonplace in the 1930’s, as large magnets couldn’t be made lightweight enough to be used in a speaker. As magnet technology improved, permanent magnets became a staple in speakers.

[Tymkrs] paid special attention to the finish of the amplifier. They brought the tired old radio back to a high shine, then added a Metropolis inspired overlay from aged copper-clad board. The result is an amp that looks great and sounds great!

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Trash To Treasure Bluetooth Radio And Tube Amp Build

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The before image doesn’t look all that bad but we were still impressed with what went into the restoration of this radio. Perhaps restoration isn’t the right word since it didn’t manage to hold on to any of the original internals. This is more resurrection of a retro radio case for use as a Bluetooth radio.

At first look we didn’t notice that the original knobs were missing. The speaker fabric is ripped and the glass on the tuning dial is broken as well. [Yaaaam] happened to have another antique radio with interesting knobs — but he didn’t just transplant them. He made a mold of one knob and cast three replacements for the radio. After refinishing the wood he replaced the fabric and things were really starting to look up.

All of the electronic components were removed and a new tube amp was built on the original metal chassis. It uses a Bluetooth module for input which facilitates using your smart phone as the playback device without involving any wires or other nonsense. Two problems popped up after the project was completed. The first replacement power supply overheated. The second replacement had a different problem, needing some additional shielding to prevent noise from creating unwanted… noise.

This looks so much better than modern injection molded plastic shelf systems. But there are some fun wireless hacks out there for those too.

A Really, Really Tiny Tube Amp

After building his first tube amp from a kit, he set to work on his next amp build. Since tube amps are a much more experimental endeavor than their solid state brethren, [Jarek] decided to make his next amp unique with military surplus subminiature tubes, and in the process created the smallest tube amp we’ve ever seen.

Instead of bulky 12AX7s and EL34s tubes usually found in tube amp build, [Jarek] stumbled upon the subminiature dual triode 6021 tube, originally designed for ballistic missiles, military avionics, and most likely some equipment still classified to this day. These tubes not only reduced the size of the circuit; compared to larger amps, this tiny amplifier sips power.

The 100+ Volts required to get the tubes working is provided by a switched mode power supply, again keeping the size of the final project down. The results are awesome, as heard in the video after the break. There’s still a little hum coming from the amp, but this really is a fabulous piece of work made even more awesome through the use of very tiny tubes.

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Frankenstein, An All-tube Home Theater Amplifier

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Here’s an exercise in excess if we’ve ever seen one. While working on his undergrad at Michigan State, [Gregory] thought it would be a great idea to build an all-tube home theater system. He calls his seven-foot tall rack of amplifiers ‘Frankenstein,’ and we’ve got to agree this build is an impressive monstrosity of engineering prowess.

[Gregory]’s Frankenstein is a complete 5.1 home theater system. In the interests of sanity, the majority of the equipment in the rack is off-the-shelf gear including a CD player, surround sound processor, and a beautiful McIntosh solid state preamp. The power amps, though, are where this build really shines.

For the sub, [Gregory] built a wonderful monoblock tube amp, able to push nearly 300 watts into a subwoofer. The other channels for this home theater system are amplified with a huge four channel tube amp providing 480 watts per channel. In total, there are 23 tubes in [Gregory]’s amplifier system, enough to consume 20 amps of filament current.

You can check out [Gregory]’s demo video of his system after the break.

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Beautiful Tube Amp Uses A TV Tube

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Most audio tube amps we see use common tubes – usually a 12AX7 for the preamp and one of the more common power tubes such as an EL34.[Daniel], on the other hand, decided to build his own audio tube amp with a 13EM7, a tube originally used for a television’s vertical oscillator. The resulting project is a wonderful stereo amp that sounds really good, to boot.

[Daniel] picked up the idea of using a 13EM7 tube from [Fred Nachbaur]’s MiniBlok SET amplifier. This very tiny 1-watt tube amplifier uses a single tube originally designed for use in old, old televisions. The secret behind this build is the fact this tube is actually two triodes in one package; one side of the 13ME7 has tons of gain but not much power, making it perfect for a preamp. The other side has a lot of power, useful for delivering two watts of power into a speaker.

After [Daniel] etched a few boards for his amp, he milled out a piece of wood for the chassis. When everything was mounted he had an awesome looking stereo amplifier that also sounds great.

Cute Little Amplifier Has A Tube Pre

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While you won’t catch us in an argument with an audiophile regarding the sound quality of tube vs. solid state amps, there is a general consensus that tube amplifiers sound much better than their transistorized brethren. Actually building an all-tube amplifier, though, is a bit harder than one built around common ICs – there are transformers to deal with and of course very high voltages. One solution to get the sound of tubes easily but still retaining the simplicity of integrated circuits is a hybrid amp, or a tube preamplifier combined with a solid state power section. They’re easy enough to build as [Danilo] shows us with his hybrid tube amp design (Italian, translation).

[Danilo]’s design uses two ECC86 for the left and right channels powered by a 12 Volt supply. Each channel is sent through a tube and then amplified by a TDA2005 20 Watt power amplifier. After plugging in a CD player, the result is a clear, warm sound that can put a whole lot of power through a speaker.