Robotic Doodle Clock

March 14, 2012 by Mike Szczys 10 Comments

This clock has a robotic twist to it. It will show you the time by drawing it in dry-erase marker. There’s a bit of play in the arm joints and some loose motor precision which results in a wavy font that prompted [Ekaggrat] to name his project the Doodle Clock.

The shape and building material used here really make the timepiece look great. We think if the arm holding the acrylic writing surface had been at right angles this would not look nearly as pleasing. The video after the break shows the bot in action, at first flexing its wrist to switch back and forth between marker and eraser. From there it starts to draw the time, tracing the segments of each digit multiple times to achieve a readable number. The entire thing is driven by an Arduino compatible board mounted on the base of the clock.

This reminds us of that felt-tipped Turing Machine. A variation on that would also make a really nice clock display.

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Poking Machine

March 14, 2012 by Brian Benchoff 14 Comments

We may be showing our age here, but we have no idea what a ‘poke’ on Facebook actually means. Whether it’s the passive-aggressive manifestations of online stalkers or an extension of the ‘like’ button, all we know is [Jasper] and [Bartholomäus] built a machine that translates virtual pokes into our analog world.

The “Poking Machine” as [Jasper] and [Bart] call it, syncs to your phone over a Bluetooth connection. The build is incredibly simple: just an ATtiny running Arduino for ATtiny, a Bluetooth controller (possibly this one from Sparkfun), and a servo. When the Facebook app on [Jasper] and [Bart]’s phone receives notification of a ‘poke’, the servo is powered and gently taps the wearer on the arm.

One thing we really like about this project is the case made of several layers of laser-cut acrylic bolted together. This case offers a very clean look even if it is a bit ungainly. We suppose the guys could have used a simple vibration/pager motor for this build, but it wouldn’t exactly be a poking machine at that point. Check out the build video after the break.

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Nanoscale 3D Printing

March 14, 2012 by Brian Benchoff 17 Comments

This 3D-printed model of the Tower Bridge is only 200 micrometers long. To put that into perspective, the distance between the towers is the width of a human hair. This model is the product of research at the additive manufacturing department of the Vienna University of Technology

The models were fabricated much like normal stereolithography – a laser shines onto a vat of light-sensitive resin. The resin hardens when exposed to light, and the model is built up layer by layer. These nanoscale models were made using a process called “two-photon lithography,” something we’re not going to pretend we understand completely but here’s a nice paper that provides a good overview. Needless to say, the precision these prints exhibit are nearly ludicrous. The researchers claim a precision of ±1µm, a respectable amount of precision for very high-tech machining applications.

The researches posted a video of the fabrication of a nanoscale F1 race car filmed in real-time. Check that out after the break.

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A Mannequin Head + Arduino + Webcam = Lots Of Creepy Fun!

March 14, 2012 by Jeremy Cook 5 Comments

This mannequin head was purchased years ago on sale for less than $3. As with many things one sees while shopping, it didn’t have a purpose at the time, but seemed like it would be useful later. Add in an Arduino, some servos, and electronics parts that were acquire in a similar manner, and you have all the ingredients needed for a cool hack.

The build is well documented in the video after the break, and we especially like at 2:24 when who we suppose is the mom says “Look at this mess!” Apparently the next iteration will be a robot to clean everything up!

This iteration is quite impressive though, as it uses a webcam to track objects using a servomotor and lists the code used. For a view of it tracking stuff along with a view of the PC, fast forward to around 8:45. In addition to tracking the parts using the servo, the non-webcam eye changes color from green to yellow depending on if it’s tracking or not. It also featured a blinking necklace, which is also a plus in our eyes.

[youtube http://www.youtube.com/watch?v=TithLO3KzzU&w=470&h=315%5D

For more random head-like creepiness, be sure to check out [Boxie the Creepster]!

USB Controlled SPÖKA Night Light

March 14, 2012 by Mike Nathan 6 Comments

usb-controlled-spoka-nightlight

[wejp] picked up an IKEA SPÖKA night light, but he wasn’t entirely impressed with its functionality. Pressing the top of the ghost’s head causes it to cycle through a few colors, and pressing it a second time locks it into displaying the current color until its tapped again. Inspired by this SPÖKA hack which used a different version of the night light, he tore his down to see what he could do with it.

Upon stripping off the outer cover, he found that the internals were considerably different than those found in its glowing brethren, though they were perfect for what [wejp] had in mind. He removed the rechargeable battery pack as well as the controller board, which sits on a PCB separate from the LEDs. He replaced the stock micro with an ATtiny25, which he uses to give himself a bit more control over the light display.

He couldn’t quite cram all the functionality he desired into the ATtiny, but he planned on powering the light using his computer anyhow, so he installed a small USB port in the back. When connected to his PC, the SPÖKA can be controlled more precisely than when it operates alone.

Unfortunately there’s no video available of the SPÖKA light in action, but there are plenty of images available on his site.

Fine-pitch SMD Soldering With Minimal Tools

March 13, 2012 by Mike Szczys 58 Comments

We try to stick to the 0805 parts because they’re still big enough to solder by hand. But [Scott] shows us that it doesn’t take too many special tools to reflow fine-pitch components at home. In this case he’s using 0402 resistors, a footprint that we consider functionally impossible to solder using an iron.

The two parts of the equation that he spent some money on are professionally produced PCBs and a solder stencil. The stencil is laser-cut from Kapton, which is heat-resistant so it doesn’t warp during the cutting process. An acrylic frame holds the PCB in place, and he just tapes the stencil over it and uses a chunk of acrylic as a squeegee to evenly apply the solder paste. Splurging on the PCB and stencil means you’ll achieve tolerances which lead to success.

The next issue is placing the components. [Scott] shows off some vacuum tweezers he built using an aquarium pump. Watch the video after the break to see how small those 0402 parts are when he extracts one of the resistors from the tape packaging. With the board manually populated (check everything twice!) he moves the board to a completely unaltered toaster oven for reflow. We have seen a lot of projects which add controllers to these ovens, but he really makes the case that you don’t need it. Instead, he uses a thermocoupler read by a multimeter just to let him know what’s going on with the temperature. He uses a smart phone as a timer, and switches the oven on and off to match the solder’s heat profile. Continue reading “Fine-pitch SMD Soldering With Minimal Tools” →

Carabiner Helps You Hone Your Milling Skills

March 13, 2012 by Mike Szczys 26 Comments

[Christian] is learning to use the metal milling tools at what we assume is his local Hackerspace. We love this about the communal spaces, they provide so many opportunities to delve into new fields. He embarked on a voyage that included visits to most of the machinery in the shop as he build his own carabiner with a magnetic gate. He’s not going to be hanging off the side of a mountain from it. But his keys or a water bottle will find a happy home thanks to the device.

It all started with some sketches to establish the shape of the overall design. From there he spent some time modelling the frame of the carabiner in CAD. He’s lucky enough to have access to a water jet which took the SolidWorks files and cut out the aluminum frame for him. That left a part with very sharp edges, so he used a wood router with a carbide bit to round them over.

The next part is adding the gate. He used an end-mill to add a mounting area on the frame. The locking ring for the gate was textured using a knurling tool, and the rest is milled with a simple cutting tool. This gate uses a magnet to center itself, with the knurled ring as the only mechanical latching mechanism. [Christian] does a good job of demonstrating the completed carabiner in the clip after the break.

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