Adding A Steady Rest To A Lathe

November 28, 2014 by Brian Benchoff 11 Comments

A steady rest is a tool for a lathe, enabling a machinist to make deep cuts in long, slender stock, bore out thin pieces of metal, and generally keeps thin stuff straight. Unlike a tool that follows the cutter, a steady rest is firmly attached to the bed of a lathe. [Josh]’s lathe didn’t come with a steady rest, and he can’t just get parts for it. No problem, then: he already has a lathe, mill, and some metal, so why not make the base for one from scratch?

[Josh] was able to find the actual steady rest from an online dealer, but it wasn’t made for his lathe. This presented a problem when attaching it to his machine: because each steady rest must fit into the bed of the lathe, he would need a custom bracket. With the help of a rather large mill, [Josh] faced off all the sides of a piece of steel and cut a 45 degree groove. To make this base level, [Josh] put one side of the base on the lathe, put a dial micrometer on the tool post, and got an accurate reading of how much metal to take off the uncut side.

With the steady rest bolted onto the lathe, [Josh] turned a rod and found he was off by about 0.002″. To machinists, that’s not great, but for a quick project it’s fantastic. Either way, [Josh] really needed a steady rest, and if it works, you really can’t complain.

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A Breakout Board For The ESP8266-03

November 28, 2014 by Mathieu Stephan 32 Comments

In the last few weeks we have been seeing a lot of ESP8266 based projects. Given this WiFi module is only $3 on Ebay it surely makes sense using it as an Internet of Things (IoT) platform. To facilitate their prototyping stage I designed a breakout board for it.

The board shown above includes a 3.3V 1A LDO, a genuine FT230x USB to UART adapter, a button to make the ESP8266 jump into its bootloader mode and a header where you can find all the soldered-on-board module IOs. One resistor can be removed to allow 3.3V current measurement, another can be populated to let the FT230X start the bootloader jumping procedure. All the IOs have 1k current limiting resistors to prevent possible short-circuit mistakes. Finally, the board deliberately doesn’t use any through hole components so you may put double-sided tape on its back to attach it anywhere you want. As usual, all the source files can be download from my website.

Augmented Reality Pinball

November 28, 2014 by Bryan Cockfield 1 Comment

Pinball machines are fascinating pieces of mechanical and electrical engineering, and now [Yair Moshe] and his students at the Israel Institute of Technology has taken the classic game one step further. Using computer vision and a projector, this group of engineers has created an augmented reality pinball game that takes pinball to a whole new level.

Once the laptop, webcam, and projector are set up, a course is drawn on a whiteboard which the computer “sees” to determine the rules of the game. Any course you can imagine can be drawn on the whiteboard too, with an interesting set of rules that no regular pinball game could take advantage of. Most notably, the ball can change size when it hits certain types of objects, which makes for a very interesting and unconventional style of play.

The player uses their hands to control the flippers as well, but not with buttons. The computer watches the position of the player’s hands and flips the flippers when it sees a hand in the right position. [Yair] and his students recently showed this project off at DLD Tel Aviv and even got [Shimon Perez], former President of Israel, to play some pinball at the conference!

Analog Instagram

November 27, 2014 by Brian Benchoff 10 Comments

Several decades ago, the all the punks and artsy types had terrible lenses with terrible camera that leaked light everywhere. Film was crap, and thus was born the fascinating world of Lomography, with effects and light leaks unique to individual cameras. Now, everyone has a smartphone with high-resolution sensors, great lenses, and Instagram to replicate the warm look of filters, light leaks, and other ‘artististic’ photographic techniques. The new version of this photography is purely in the digital domain, and wouldn’t it be great if there was a way to make your digital selfies analog once again? The SnapJet team has your back.

Instead of adding filters and other digital modifications to smartphone snaps, the SnapJet prints pictures onto Polaroid film. Yes, you can still buy this film, and yes, it’s exactly how you remember it. By putting a smartphone down on the SnapJet, you’ll only need to press a button, wait for the film to be exposed, dispensed, and developed. What comes out of the SnapJet is an analog reproduction of whatever is displayed on your phone’s screen, with all the digital filters you can imagine and the option to modify the photos in the analog domain; eac Polaroid can be turned into a transparency, with backlit LEDs being an obvious application:

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Modular Multicopter Core Flies In Multiple Orientations

November 27, 2014 by Mike Szczys 5 Comments

[Ioannis Kedros] claims to be rather new to the game of building multi-rotor drones. You’d never know it looking at his latest creation. Yes, we’re talking about the quadcopter seen here, but it’s the core of the machine that’s so interesting. He came up with a PCB hub that allows multiple orientations to be used with the same board. These include tri-copter, and quadcopter with different strut angles for different applications.

The silk screen of the PCB has dotted lines showing the different angles possible for one pair of motor supports. One set makes a perfect “X” for traditional quadcopter flight. Another reduces the angle between front and back struts for higher-performance quad flight, while the last set is intended for a tricopter setup.

We’d recommend taking a look at [Ioannis’] project writeup whether this particular application interests you or not. His design techniques go through all possible manner of checks before placing the PCB order. There is no substitute for this process if you want to avoid getting burnt by silly mistakes.

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Jaw-Dropping Atomic Clock Build

November 27, 2014 by Mike Szczys 44 Comments

You could cruise the Internet bazaars for a talking clock but you’ll never find one as awesome as this. Just look at it… even if it didn’t work it would be awesome.

[Art] certainly lives up to his username. His Rubidium-standard atomic real-time clock is surely an example of hardware art. The substrate is a collection of point-to-point soldered perfboard modules. Each laid out meticulously. What does such layout call for? A gorgeous enclosure which doesn’t obscure your view of the components. For this he went with a copper tube frame and a custom fabricated aluminum chassis pan.

For the circuit itself [Art] tells us he wanted to build something akin to the old HP nixie frequency counters so he went with logic chips. The pictures and a few video annotations are the only clues we have for how this works. Hopefully your encouragement in the comments will help prompt him to share more about that.

Oh, and the talking clock part that we referred to earlier? Every minute you get a readout of the time thanks to a PIC playing back audio using [Roman Black’s] BTc sound compression algorithm.

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Keep Tabs On Passing Jets With Pi And SDR

November 27, 2014 by Mike Szczys 21 Comments

Obviously Software Defined Radio is pretty cool. For a lot of hackers you just need the right project to get you into it. Submitted for your approval is just that project. [Simon Aubury] has been using a Raspberry Pi and SDR to record video of planes passing overhead. The components are cheap and most places have planes passing by; this just might be the perfect project.

We’re not just talking static frames with planes passing through them, oh no. Simon used two hobby servos and some brackets to gimbal his Pi camera board. A DVB dongle allows the rig to listen in on the Automatic Dependent Surveillance Broadcast (ADS-B) coming from the planes. This system is mandated for most commercial aircraft (deadlines for implementation vary). ADS-B consists of positioning data being broadcast from planes using known frequencies and protocols. Once [Simon] locks onto this data he can accomplish a lot, like keeping the plane in the center of the video, establishing which flight is being recorded, and automatically uploading the footage. With such a marvelously executed build we’re certain we will see more people giving it a try.

[Simon] did a great job with the writeup too. Not only did he include a tl;dr, but drilled down through a project summary and right to the gritty details. Well done documentation is itself worth celebrating!

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