Year: 2016

Design And Testing Of The Form 2

October 8, 2016 by 1 Comment

Formlabs makes a pretty dang good SLA printer by all accounts. Though a bit premium in the pricing when compared to the more humble impact of FDM printers on the wallet, there’s a bit more to an SLA printer. The reasoning becomes a bit more obvious when reading through this two part series on the design and testing of the Form 2.

It was interesting to see what tests they thought were necessary to ensure the reliable operation of the machine. For example the beam profile of every single laser that goes into a printer is tested to have the correctly shaped spot. We also thought the Talcum powder test was pretty crazy. They left a printer inside a sandblast cabinet and blasted it with Talcum powder to see if dust ingress could cause the printer to fail; it didn’t.

The prototyping section was a good read. Formlabs was praised early on for the professional appearance of their printers. It was interesting to see how they went from a sort of hacky looking monstrosity to the final look. They started by giving each engineer a Form 1 and telling them to modify it in whatever way they thought would produce a better layer separation mechanism. Once they settled on one they liked they figured out how much space they’d need to hold all the new mechanics and electronics. After that it was up to the industrial designer to come up with a look that worked.

They’re promising a third part of the series covering how the feedback from beta testing was directed back into the engineering process. All in all the Form 2 ended up being quite a good printer and the reviews have been positive. The resin from Formlab is a little expensive, but unlike others they still allow users to put the printer in open mode and use other resin if they’d like. It was cool to see their engineering process.

Hackaday Prize Entry: Vendotron

October 7, 2016 by 11 Comments

A recurring idea in hackspaces worldwide seems to be that of the vending machine for parts. Need An Arduino, an ESP8266, or a motor controller? No problem, just buy one from the machine!

Most such machines are surplus from the food and drink vending industry, so it’s not unusual to be able to buy an Arduino from a machine emblazoned with the logo of a popular chocolate bar. These machines can, however, be expensive to buy second-hand, and will normally require some work to bring into operation.

A vending machine is not inherently a complex machine nor is it difficult to build when you have the resources of a hackspace behind you. [Mike Machado] is doing just that, building the Vendotron, a carousel vending machine constructed from laser cut plywood and MDF. The whole thing is controlled by an Arduino, with the carousel belt-driven from a stepper motor.

It’s not doing anything commercial vending machines haven’t been doing for years, except maybe having a software interface that allows phone and Bitcoin payments. Where this project scores though is in showing that a vending machine need not be expensive or difficult to build, and broadening access to them for any hackspace that wants one.

We’ve had a few vending machines here before, like this feature on the prototyping process for commercial machines, or even this one that Tweets. Sadly few have a secret button to deliver a free soda though.

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Feel Better About Yourself With These Ugly Repairs

October 7, 2016 by 50 Comments

A fun thread over at the EEVblog forum starts off with [TerraHertz]’s triangle-peg, square-hole capacitor repair job and goes entertainingly down-hill from there.

Everything from horrifying eBay purchases to work (horror) stories can be found in this thread. But you can learn something too. Did you know the correct way to fix a mercury switch stored in the incorrect orientation is to whack it against a table really hard?

We enjoyed the cigarette box shroud used to fix a graphics card with a defective fan. We’re still not sure about the person who managed to Dremel bits off a graphics card and end up with a working PCI-e card. That one may be a troll.

Regardless, it’s a lot of fun, spanning the hilariously bad and the seriously impressive. We would not be surprised if some of these people met the devil at the crossroads for some soldering skill. Do any of you have an interesting or ugly repair to share? We’d love to see it.

Certification For Open Source Hardware Announced

October 7, 2016 by 70 Comments

Today at the Open Hardware Summit in Portland, Alicia Gibb and Michael Weinberg of the Open Source Hardware Association (OSHWA) launched the Open Source Hardware Certification program. It’s live, and you can certify your own hardware as Open Hardware right now.

What Is Open Source Hardware?

Open Source Hardware can’t be defined without first discussing open source software. At its very core, open source software is just a copyright hack, enabled by a worldwide universal computer network. The rise of open source software is tied to the increasing ease of distributing said software, either through BBSes, Usenet, and the web. Likewise, Open Source Hardware is tied to the ease of distributing, modifying, and building hardware.

In the 1980s, there were no services that could deliver a custom circuit board to anywhere on the planet for a dollar per square inch. When open software began, CNC machines were expensive tools, now you can build a very good machine for just a week’s wages. We are currently living at the dawn of Open Source Hardware, enabled by the creation of Open Source design tools that have themselves been used to create physical tools. Inexpensive 3D printers, open source oscilloscopes, circuit board plotters, and the entire hackerspace movement are as revolutionary as the Internet. These devices and the Internet are the foundations for Open Hardware and software, respectively.  The objections to why hardware is incompatible with Open Source no longer apply and small-scale manufacturing techniques are only going to get better.

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Party Drone Comes Up Roses

October 7, 2016 by 8 Comments

[Nicomedia] (a team of two) built a payload for their drone with two distinct purposes: to allow it to drop things like rose petals and to fire off fireworks. Honestly, while it is a cool idea, we are a little worried that dropping things from a height might not be a good idea (although rose petals are probably OK) and lighting off fireworks from a drone didn’t seem like a good idea at all. If you want to reproduce this, you probably need to make sure either of these things are legal in your part of the planet.

In the video below, you can see the effect. A servo tied to the drone’s controller opens the box to release the payload. In this case, the team didn’t have a spare channel so they used a separate controller, but if you had a spare channel on the flight controller, that would probably be better.

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Orka Controls The (Pi) World

October 7, 2016 by 12 Comments

If you deploy a lot of Raspberry Pi computers, you might find it inconvenient to log into each one to perform different tasks. Orka, an open source project by [Karthik K], is a server that runs on a desktop PC (Windows, Linux, or Mac) and can control multiple Orka clients (that can run on a Pi, or a desktop PC). We understand that [Karthik K] is looking for Mac testers, by the way.

From the server, you can execute commands and create tasks. You can also receive notification when a client PC reaches a threshold (for example, over temperature or too much CPU or RAM usage). You can open a shell on a client and do other operations.

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BuildTak, PEI, And Early Adopter Syndrome

October 7, 2016 by 17 Comments

I’m guessing most of the members of the Hackaday community are what most people would consider early adopters. Sure, there’s variation among us, but compared to the general population we probably all qualify. I’ve spent many years being an early adopter. I owned a computer, a TiVO, a digital camera, a 3D printer, a drone, and many other gadgets before they became well known. I’ve avoided the self-balancing conveyance craze (I’ll stick with my motorcycle).

Of course, you know if you are an early adopter, you will overpay. New has a premium, after all. But there is another price: you often have the first, but not the optimum. My first digital camera took 3.5 inch floppies. My TiVO has an analog tuner.

I was reminded of this last week. A number of years ago, I built a 3D printer. A lot of printers back then didn’t have heated build plates, so printing ABS required rafts and ABS juice and frustration. I made sure to get a heated bed and, like most people in those days, I had a glass print surface covered in Kapton.

That works pretty well with ABS, but it isn’t perfect. Aqua Net hair spray makes it stick better, but large flat prints still take a little work. With a little practice, it isn’t bad. I eventually switched to an aluminum bed and didn’t have to level the head quite as often, but it didn’t really make things any better, just more repeatable.

The years pass and other gadgets beckon. I use the printer about like I use a drill press. I don’t use it every day, but when you need it it is handy. I have to admit, I’ve been getting partial to PLA since it doesn’t warp. But PLA in the hot Houston sun isn’t always a good mix, so I still print a fair amount of ABS.

The other day I noticed a product called BuildTak. I also heard some people are printing on PEI sheets. I decided to try the BuildTak. Wow! What a difference.

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