Repurposing Inkjet Technology For 3D Printing

You would be forgiven for thinking that 3D printing is only about plastic filament and UV-curing resin. In fact, there are dozens of technologies that can be used to create 3D printed parts, ranging from welders mounted to CNC machines to the very careful application of inkjet cartridges. For this year’s Hackaday Prize, [Yvo de Haas] is modifying inkjet technology to create 3D objects. If he gets this working with off-the-shelf parts, this will be one of the most interesting advances for 3D printing in recent memory.

The core of this build is a modification of HP45 inkjet print heads to squirt something other than overpriced ink. To turn this into a 3D printer, [Yvo] is filling these ink cartridges with water or alcohol. This is then printed on a bed of powder, either gypsum, sugar, sand, or ceramic, with each layer printed, then covered with a fine layer of powder. All of this is built around a 3D printer with an X/Y axis gantry, a piston to lower the print volume, and a roller to draw more powder over the print.

The hardest part of this build is controlling the inkjet cartridge itself, but there’s prior work that makes this job easier. [Yvo] is successfully printing on paper with the HP45 cartridges, managing to spit out 150 x 150 pixel images, just by running the cartridge over a piece of paper. Already that’s exceptionally cool, great for graffiti, and something we can’t wait to see in a real, working printer.

You can check out [Yvo]’s handheld printing efforts below.

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Sophie Germain: The Mathematics Of Elasticity

When a 13-year old Marie-Sophie Germain was stuck in the house because of the chaotic revolution on the streets of Paris in 1789, she found a refuge for her active mind: her father’s mathematics books. These inspired her to embark on pioneering a new branch of mathematics that focussed on modeling the real world: applied mathematics.

Post-revolutionary France was not an easy place for a woman to study mathematics, though. She taught herself higher maths from her father’s books, eventually persuading her parents to support her unusual career choice and getting her a tutor. After she had learned all she could, she looked at studying at the new École Polytechnique. Founded after the revolution as a military and engineering school to focus on practical science, this school did not admit women.

Anyone could ask for copies of the lecture notes, however, and students submitted their observations in writing. Germain got the notes and submitted her coursework under the pseudonym Monsieur Antoine-August Le Blanc. One of the lecturers that she impressed was Joseph Louis Lagrange, the mathematician famous for defining the mathematics of orbital motion that explained why the moon kept the same face to the earth. Lagrange arranged to meet this promising student and was surprised when Germain turned out to be a woman.

Gauss and Germain

‘Le Blanc’ also corresponded with German mathematician Carl Friedrich Gauss on number theory. When Napoleon’s armies occupied the town the famous mathematician lived in, Germain enlisted a family friend in the army to check that Gauss had not been harmed. Gauss didn’t realize who had helped him out, until he discovered that ‘Le Blanc’ was Sophie Germain, he wrote to her thanking her for her concern and praising her mathematical prowess given the hurdles set before her.

“How sweet is the acquisition of a friendship so flattering and precious to my heart. The lively interest you took during this terrible war deserves the most sincere recognition….But when a person of this sex, who, for our mores and prejudices, must recognize infinitely more obstacles and difficulties than men to become acquainted with these thorny searches, knows how to get rid of these obstacles and to penetrate what they have, most hidden,  must undoubtedly, she has the most noble courage, talents quite extraordinary, genius superior.”

As well as working on the thorny and theoretical problems of number theory, Germain worked on applying mathematics to real world problems. One of these was a challenge set by the Paris Academy of Science to mathematically describe the elasticity of metal plates. An experimenter called Ernest Chladni had demonstrated that a metal plate would resonate in odd ways when vibrated at certain frequencies. If you put sand on the plate, it would collect in different patterns created by the resonance of the plate, called Chladni figures. To win the prize, the solution had to predict these figures.

The Mathematics of Stress and Strain

Mathematically predicting the behavior of metal plates could make it easier to design metal objects and predict how they would behave under stress. The prize was set in 1808 but was so difficult that Germain was the only one who decided to try to solve it, as it required coming up with a whole new way to analyze and describe how materials bend and change under stress.

The first two solutions that she submitted were rejected due to mathematical errors, but the third version won her the prize in 1816. However, due to the Academy policy of not allowing women to join (and to only attend events if they were wives of members), Germain was not able to attend the ceremony where the prize was granted. She was also not allowed to attend meetings of the Academy. After the Academy failed to publish her prize-winning work, Germain had to pay to publish the work herself in 1821.

Later, her friend Joseph Fourier allowed her to attend meetings and presentations, but the mathematical establishment never really accepted her, or her work. In a letter to a colleague in 1826 she complained about the way they rebuffed her:

“These facts are my domain and it is to me alone that they remain hidden. That’s the privilege of the ladies: they get compliments and no real benefits.”

In the same letter, Germain complained of suffering fatigue and she was diagnosed with breast cancer shortly afterwards. She died in 1831. Her final years were spent working on a solution to Fermat’s Last Theorem, and just before her death she published a partial solution that was the basis for much research into the theorem, which was finally solved only with computer help in the late 1990s.

Although Sophie Germain never earned a degree in her lifetime, she was given an honorary degree in 1837 from the University of Göttingen at the suggestion of Gauss, who noted that

“she proved to the world that even a woman can accomplish something worthwhile in the most rigorous and abstract of the sciences and for that reason would well have deserved an honorary degree.”

The Academy that snubbed her also now offers an annual prize for mathematics in her name. Perhaps more importantly, her work formed the basis of the study of elasticity and stress in metals that allowed engineers to build larger objects and buildings. Creations such as the Eiffel tower in 1887 were directly influenced by her work, and it laid some of the groundwork for Einstein’s theory of General Relativity.

Modern scholars argue that Germain could have been more than she was: her work, they argue, was hamstrung by a limited understanding of some of the fundamental concepts that Gauss and others had described. Although her work was fundamental and important, if she had been given free access to the education that she wanted and deserved, it’s easy to imagine that she would have gone farther.

NES Controller Slider-Based Light Theremin

Having never use a 555 before, [lonesoulsurfer] decided that his first foray into the world’s most popular and versatile IC would be to use a 555 to make beautiful chiptunes. For that, we commend him. He found [Dean Segovis]’ Slidersynth light-based Theremin and got to work building his own version it and stuffing it into a (knockoff!) NES controller.

For the uninitiated, a Theremin is a touch-less synthesizer that uses human capacitance and a pair of antennae to control oscillation and amplitude. In a light-based Theremin such as this one, the oscillation is controlled by the intensity of photons from a white LED and their interaction with a light-dependent resistor, also known as a photocell or ‘squiggly resistor’.

The oscillations themselves are created by wiring up the 555 as an astable oscillator, and the pitch is controlled with a potentiometer mounted on the back. It has a small built-in speaker, but [lonesoulsurfer] replaced the B button with a 3.5 mm audio jack so he can plug it into a powered speaker and really rock out. We’ve got his demo tape queued up after the break.

We love pocket instruments around here. If you prefer brass and woodwinds, this pocket woodwind MIDI controller just might draw your lips into an O.

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Uber Has An Autonomous Fatality

You have doubtlessly heard the news. A robotic Uber car in Arizona struck and killed [Elaine Herzberg] as she crossed the street. Details are sketchy, but preliminary reports indicate that the accident was unavoidable as the woman crossed the street suddenly from the shadows at night.

If and when more technical details emerge, we’ll cover them. But you can bet this is going to spark a lot of conversation about autonomous vehicles. Given that Hackaday readers are at the top of the technical ladder, it is likely that your thoughts on the matter will influence your friends, coworkers, and even your politicians. So what do you think?

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RoMA: Robotic modeling assistant

3D Printing And Modelling With A Robot Assistant

[Huaishu Peng] and a group of other researchers have come up with a system that allows them to use virtual reality (VR) to model an object in a space in front of them while a robot simultaneously 3D prints that object in that same space, a truly collaborative effort they call the RoMA: Robotic Modelling Assistant. This is a step toward fixing the problem of designing something and then having to wait for the prototype to be made before knowing how well it fits the design goals.

The parts: designer, AR headset, AR controller, rotating platform, robotic printer
The parts

How does the designer/robot collaboration work? The designer wears an Oculus Rift VR headset with a camera mounted to the front, turning it into an AR (Augmented Reality) headset. In front of the designer is a rotating platform on which the object will be 3D printed. And on the other side of the platform is the 3D printing robot. In the AR headset, the designer views the platform, the object, and the robot as seen by the camera but with the model he’s working on overlayed onto the object. An AR hand controller allows him to work on the model. Meanwhile, the robot 3D prints the model. See it in action in the video below.

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Test Ideas Now With Sensors Already In Your Pocket

When project inspiration strikes, we’d love to do some quick tests immediately to investigate feasibility. Sadly we’re usually far from our workbench and its collection of sensor modules. This is especially frustrating when the desired sensor is in the smartphone we’re holding, standing near whatever triggered the inspiration. We could download a compass app, or a bubble level app, or something similar to glimpse sensor activity. But if we’re going to download an app, consider Google’s Science Journal app.

It was designed to be an educational resource, turning a smartphone’s sensor array into a pocket laboratory instrument and notebook for students. Fortunately it will work just as well for makers experimenting with project ideas. The exact list of sensors will depend on the specific iOS/Android device, but we can select a sensor and see its output graphed in real-time. This graph can also be recorded into the journal for later analysis.

Science Journal was recently given a promotional push by the band OK Go, as part of their OK Go Sandbox project encouraging students to explore, experiment, and learn. This is right up the alley for OK Go, who has a track record of making music videos that score high on maker appeal. Fans would enjoy their videos explaining behind-the-scene details in the context of math, science, and music.

An interesting side note. Anyone who’s been to Hackaday Superconference or one of the monthly Hackaday LA meetups will likely recognized the venue used in many of the OK Go Sandbox videos. Many of them were filmed at the Supplyframe Design Lab in Pasadena. It’s also nice to see AnnMarie Thomas (Hackaday Prize Judge from 2016 and 2017) collaborated with OK Go for the Sandbox project.

While the Science Journal app has provisions for add-on external sensors, carrying them around would reduce its handy always-available appeal. Not that we’re against pairing smartphones with clever accessories to boost their sensing capabilities: we love them! From trying to turn a smartphone into a Tricorder, to an inexpensive microscope, to exploring serious medical diagnosis, our pocket computers can do it all.

[via Engadget]

 

Parts Bin Spooky Eye Build

Halloween is a great holiday for hacks, bringing out the creativity in even the most curmudgeonly wielder of a soldering iron. [tdragger] was looking to have some good old fashioned Halloween fun, and got to thinking – putting together this great Spooky Eyes build in their attic window.

The effect itself is simple – just two glowing orange LEDs spaced the right distance apart, placed in the highest window in the house. As every young child knows, the attic is almost the spookiest room in the house, second only to the basement.

Various effects were programmed in to the Arduino running the show, like breathing and blinking effects, to give that frightful character. For maintenance and programming purposes, [tdragger] wanted to have the Arduino remotely mounted, and searched for a solution. Rather than leaning on a wireless setup or something modern and off-the-shelf, instead some old RJ11 telephone extension cables were pressed into service. These allowed the eyes to be placed in the window, allowing the Arduino to be placed in a more accessible location.

It’s a basic project, but one that has a good fun factor. Sometimes it’s good to use what you’ve got to hand, so that the buzz of enjoyment isn’t dampened by the long wait for shipping. For something bigger, check out this giant staring eyeball.