Forget Digital Computing, You Need An Analog Computer

October 3, 2021 by Dave Rowntree 62 Comments

The analog computer of decades-gone-by is something many of us younger engineers never got the chance to experience first hand. It’s pretty much a case of reading about them on these fine pages or perhaps looking at a piece of one behind glass in one of the more interesting museums out there. But now, there is another option, (THAT) The Analog Thing. Developed by Berlin-based Analog computer-on-chip specialist Anabrid, THAT is an Open Source analog computer you can build yourself (eventually) or buy from them fully assembled. At least, that’s their plan.

From the 1970s onwards, digital computers became powerful enough to replace analog computers in pretty much every area, and with the increased accuracy this brought, the old analog beasts became obsolete overnight. Now, there seems to be a move to shift back a little, with hybridized analog-digital approaches looking good for some applications, especially where precision is not paramount. After all, that pile of fatty grey matter between your ears is essentially a big analog computer, and that’s pretty good at problem solving.

Looking over the project Wiki there are a few application examples and some explanatory notes. Schematics are shown, albeit only images for now. We can’t find the PCB files either, but the assembly instructions show many bodge wires, so we guess they’re re-spinning the PCB to apply fixes before releasing them properly. This is clearly work-in-progress and as they say on the main site, their focus is on chips for hybrid analog-digital computing, with a focus on energy-efficient approximate methods. With that in mind, we can forgive that the community-focused learning tools are still being worked on. All that said, this is still a very interesting project, and definitely would be a Christmas present this scribe would be more than happy to unwrap.

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CO2 laser cutting ceramic sheet under water film

Water Is The Secret Ingredient When Laser Cutting Ceramics To Make Circuits

October 2, 2021 by Dave Rowntree 21 Comments

[Ben Krasnow] over at Applied Science was experimenting with cutting inexpensive ceramic sheets with his cheap CO2 laser cutter when he found that (just as expected) the thermal shock of the CO2 beam would cause cracking and breaking of the workpiece. After much experimentation, he stumbled upon a simple solution: submersion under a thin layer of water was sufficient to remove excess heat, keeping thermal shock at bay, and eventually cutting the material. Some prior art was uncovered, which we believe is this PHD thesis (PDF) from Manchester University in the UK. This is a great read for anyone wanting to dig into this technique a little deeper.

The CO2 laser cutter is a very versatile tool, capable of cutting and etching a wide range of materials, many of natural origin, such as cardboard, leather and wood, as well as certain plastics and other synthetic materials. But, there are also materials that are generally a no-go, such as metals, ceramics and anything that does not absorb the laser wavelength adequately or is too reflective, so having another string in one’s bow is a good thing. After all, not everyone has access to a fibre laser.

After dispensing with the problem of how to cut ceramic, it got even more interesting. He proceeded to deposit conductive traces sufficiently robust to solder to. A mask was made from vinyl sheet and a squeegee used to deposit a thick layer of silver and glass particles 1 um or less in size. This was then sintered in a small kiln, which was controlled with a Raspberry Pi running PicoReFlow, and after a little bit of scrubbing, the surface resistance was a very usable 2 mΩ/square. Holes cut with the laser, together with some silver material being pushed through with the squeegee formed through holes with no additional effort. That’s pretty neat!

Some solder paste and parts were added to the demo board, and with an added flare for no real reason other than he could, reflowed by simply applying power direct to the board. A heater trace had been applied to the bottom surface, rendering the board capable of self-reflowing. Now that is cool!

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Awesome Python Video Tutorials Keep You Motivated

October 1, 2021 by Dave Rowntree 21 Comments

Programming languages are one of those topics that we geeks have some very strong and often rather polarised opinions about. As new concepts in computing are dreamt up, older languages may grow new features, if viable, or get left behind when new upstarts come along and shake things up a bit. This scribe can remember his early days programming embedded systems, and the arguments that ensued when someone came along with a project that required embedded C++ or worse, Java, when we were mostly diehard C programmers. Fast forward a decade or two, and things are way more complicated. So much choice, so much opinion.

So it’s really nice to come across some truly unique and beautifully made Python tutorial videos, that are engaging and fun to watch. Fronted by Canadian actress [Ulka Simone Mohanty] who some may recognise from such lofty titles as the game “Magic: The Gathering Arena” and various films and TV shows, she delivers a dead-pan avatar-like presentation of the most important areas of Python. We were particularly amused by the comment “Loopus Interruptus” as the exception condition iterating off the end of a list.

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Microwave Ovens: Need More Power? Use Lasers Instead!

September 28, 2021 by Dave Rowntree 15 Comments

You know how it is, you get in late from work, you’ve been stuck in traffic for what seems like an eternity, and you’re hungry. You reach for the microwave meal, and think, if only I didn’t have to wait that three-and-a-half minutes, 900 watts just isn’t enough power. What you need is a laser microwave, and as luck would have it, [Styropyro] has built one, so you don’t have to. No, really, don’t.

After he observed a microwave only operating on a half-wave basis, and delivering power 50% of the time, he attempted to convert it to full-wave by doubling up the high voltage transformer and rectification diodes. While this worked, the poor suffering magnetron didn’t go the full mile, and died somewhat prematurely.

Not to be disheartened, the obvious thing was to ditch the whole concept of cooking with boring old radio waves, and just use a pile of frickin’ lasers instead. Now we’re not sure how he manages to get hold of some of the parts he uses, and the laser array modules look sketchy to say the least, and to be frank, we don’t think they should be easy to get given the ridiculous beam power they can muster.

With the build completed to the usual [Styropryo] level of excellent build quality, he goes on to produce some mouthwatering delicacies such as laser-charred poptart, incinerated steak with not-really-caramelised onions and our favourite laser-popcorn. OK, he admits the beam has way too much power, really should be infrared, and way more diffuse to be even vaguely practical, but we don’t care about practicality round these parts. Who wouldn’t want the excitement of going instantly blind by merely walking into the kitchen at the wrong time?

We’ve covered a fair few microwave oven related hacks before, including a neat microwave kiln, and hacks using microwave parts, such as a janky Jacob’s ladder, but this is probably the first laser microwave we’ve come across. Hopefully the last :)

And remember kids, as [Styropyro] says in pretty much every video on his channel:

All the crazy stuff I’m about to do was done for educational purposes, in fact if you were to try any of this stuff at home, you’d probably die…

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3D Printed Research Robotics Platform Runs Remotely

September 27, 2021 by Dave Rowntree 8 Comments

The Open Dynamic Robot Initiative Group is a collaboration between five robotics-oriented research groups, based in three countries, with the aim to build an Open Source robotics platform based around the torque-control method. Leveraging 3D printing, a few custom PCBs, and off-the-shelf parts, there is a low-barrier to entry and much lower cost compared to similar robots.

The eagle-eyed will note that this is only a development platform, and all of the higher level control is off-machine, hosted by a separate PC. What’s interesting here, is just how low-level the robot actually is. The motion hardware is purely a few BLDC motors driven by field-orientated control (FOC) driver units, a wireless controller and some batteries. The FOC method enables very efficient motor commutation, giving excellent efficiency and maximum torque. A delve into the maths of how this method operates will be an eye opener for the uninitiated. Optical encoders attached to the motors give positional feedback for the control loop.

It is this control loop that’s kinda weird, in that operates over Wi-Fi! Normally one would do all the position, torque and speed sensing locally within the leg unit, with local control loops, as well as running all the limb kinematics and motion planning. This would need some considerable local processing grunt, which can make development more difficult.

This project side-steps this, by first leveraging the ESPNOW protocol, initially aimed at the ESP8266 and friends. By patching Ubuntu Linux, and enabling preemptive multitasking for real-time scheduling, as well as carefully selecting Wi-Fi drivers, it was possible to get raw packets out to robot in about 1 ms, enabling control loop bandwidths of around 1 Khz. And, that, was fast enough to run at least sixteen motors in parallel.

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Making Tea Pots With Antique Machinery

September 23, 2021 by Dave Rowntree 30 Comments

We in the West take quite a lot for granted. We’re used to certain standards of care in our homes and our places of work, so much so that we rarely even take time to notice it. Workplace accidents are a big deal, and failing to report can lead to you finding yourself being shown the door. So it’s a little sobering to see how things get made in countries with a less stringent approach in certain areas of basic health and safety.

With the urge to drive prices to the lowest possible, low-tech items such as clothing and housewares tend not to be made in highly sophisticated, automated factories, but more likely in smaller facilities employing more labour, which favours countries where such labour is cheaper and more available. The video we’re highlighting here shows a small factory in what is likely Pakistan (but equally could be a few other places, we’re only guessing) which would seem fairly typical for the level of sophistication required to make enameled teapots.

The video shows the production process, starting from sheet steel cut by hand with shears, which is trued before being stamped into a shallow dish. These first two machines are driven by exposed belts, which is particularly risky, given the style of free-flowing fabric clothes several of the workers wear. In the background you can see electrical wiring just slung around, hanging off nails. The whole building is the same, improvised machines with no protective features, managed by skilled manual workers dedicated to their allocated task, all working in perfect unison. It’s lovely to watch, but also saddening at the same time, as you know those guys are right in the middle of a thousand potential hazards, and only their skill and dexterity is stopping something bad happening. The machines themselves are heavily worn all over the place, but clearly hacked by someone there knows enough to just keep them ticking over. Just checkout the deep wear in the tool rest at [4:20] in the video!

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Dynamicland Makes The Whole Building The Computer

September 18, 2021 by Dave Rowntree 2 Comments

Every once is a while a research project comes along that has the potential to totally shake up computing and what it even means to interact with a system. The project Dynamicland.org, is a result of [Bret Victor]’s research journey over the years, looking into various aspects of human computer interaction and what it even means to think like a human.

One of the overhead projectors tied to a realbox

In Realtalk, paper is your programming medium

Dynamicland is an instantiation of a Realtalk ecosystem, deployed into a whole building. Tables are used as computing surfaces, with physical objects such as pieces of paper, notebooks, anything which can be read by one of the overhead cameras, becoming the program listing, as well as the user interface. The camera is associated with a projector, with the actual hardware hooked into so-called ‘Realboxes’ which are Linux machines running the Realtalk software. Separate Realboxes (and other hardware such as a Raspberry Pi, running Realtalk) are all federated together using the Realtalk protocol, which allows communication from hardware in the ceiling, to any on the desk, and also to other desks and computing surfaces.

Realtalk itself is described as an environment for authoring and using computation media. The Realtalk system provides a language extension to Lua. Together these form a domain-specific language. Realtalk is also a kind of reactive database, which means that the emphasis is on the flow of data and connections between data producing things, and data consuming things. For a bit more explanation of how reactive programming can be used with modern relational databases, check out this article on the subject.

For a good overview of how this works in practice, from a programming perspective, checkout [Omar Rizwan]’s article about his ‘Geokit’ project. Another interesting read is the work by [Andrés Cuervo.]

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