Author: Dan Maloney

3216 Articles

On The Nature Of Electricity: Recreating The Early Experiments

October 3, 2024 by No comments

Bits of material levitating against gravity, a stream of water deflected by invisible means, sparks of light appearing out of thin air; with observations like those, it’s a wonder that the early experiments into the nature of electricity progressed beyond the catch-all explanation of magic. And yet they did, but not without a lot of lamb’s bladders and sulfur globes, and not a little hand waving in the process. And urine — lots and lots of urine.

Looking into these early electrical experiments and recreating them is the unlikely space [Sam Gallagher] has staked out with the “Experimental History of Electricity,” a growing playlist on his criminally undersubscribed YouTube channel. The video linked below is his latest, describing the apparatus one Francis Hauksbee used to generate static electric charges for his early 18th-century experiments. Hauksbee’s name is nowhere near as well-known as that of Otto von Guericke or William Gilbert, who in the two centuries before Hauksbee conducted their own experiments and who both make appearances in the series. But Hauksbee’s machine, a rotating glass globe charged by the lightest touch of a leather pad, which [Sam] does a fantastic job recreating as closely as possible using period-correct materials and methods, allowed him to explore the nature of electricity in much greater depth than his predecessors.

But what about the urine? As with many of the experiments at the time, alchemists used what they had to create the reagents they needed, and it turned out that urine was a dandy source of phosphorous, which gave off a brilliant light when sufficiently heated. The faint light given off by mercury when shaken in the vacuum within a barometer seemed similar enough that it became known as the “mercurial phosphor” that likely inspired Hauksbee’s electrical experiments, which when coupled with a vacuum apparatus nearly led to the invention of the mercury discharge lamp, nearly 200 years early. The more you know. Continue reading “On The Nature Of Electricity: Recreating The Early Experiments” →

Mining And Refining: Lead, Silver, And Zinc

October 2, 2024 by 16 Comments

If you are in need of a lesson on just how much things have changed in the last 60 years, an anecdote from my childhood might suffice. My grandfather was a junk man, augmenting the income from his regular job by collecting scrap metal and selling it to metal recyclers. He knew the current scrap value of every common metal, and his garage and yard were stuffed with barrels of steel shavings, old brake drums and rotors, and miles of copper wire.

But his most valuable scrap was lead, specifically the weights used to balance car wheels, which he’d buy as waste from tire shops. The weights had spring steel clips that had to be removed before the scrap dealers would take them, which my grandfather did by melting them in a big cauldron over a propane burner in the garage. I clearly remember hanging out with him during his “melts,” fascinated by the flames and simmering pools of molten lead, completely unconcerned by the potential danger of the situation.

Fast forward a few too many decades and in an ironic twist I find myself living very close to the place where all that lead probably came from, a place that was also blissfully unconcerned by the toxic consequences of pulling this valuable industrial metal from tunnels burrowed deep into the Bitterroot Mountains. It didn’t help that the lead-bearing ores also happened to be especially rich in other metals including zinc and copper. But the real prize was silver, present in such abundance that the most productive silver mine in the world was once located in a place that is known as “Silver Valley” to this day. Together, these three metals made fortunes for North Idaho, with unfortunate side effects from the mining and refining processes used to win them from the mountains.

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Hackaday Links: September 29, 2024

September 29, 2024 by 16 Comments

There was movement in the “AM Radio in Every Vehicle Act” last week, with the bill advancing out of the US House of Representatives Energy and Commerce Committee and heading to a full floor vote. For those not playing along at home, auto manufacturers have been making moves toward deleting AM radios from cars because they’re too sensitive to all the RF interference generated by modern vehicles. The trouble with that is that the government has spent a lot of effort on making AM broadcasters the centerpiece of a robust and survivable emergency communications system that reaches 90% of the US population.

The bill would require cars and trucks manufactured or sold in the US to be equipped to receive AM broadcasts without further fees or subscriptions, and seems to enjoy bipartisan support in both the House and the Senate. Critics of the bill will likely point out that while the AM broadcast system is a fantastic resource for emergency communications, if nobody is listening to it when an event happens, what’s the point? That’s fair, but short-sighted; emergency communications isn’t just about warning people that something is going to happen, but coordinating the response after the fact. We imagine Hurricane Helene’s path of devastation from Florida to Pennsylvania this week and the subsequent emergency response might bring that fact into focus a bit.

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Curing CRT Cataracts Freshens Up Retro Roundy TVs

September 29, 2024 by 12 Comments

It’s been a long time since the family TV has had a CRT in it, and even longer since that it was using what was basically an overgrown oscilloscope tube. But “roundies” were once a thing, and even back in the early 80s you’d still find them in living rooms on TV repair calls, usually sporting a characteristic and unsightly bullseye discoloration.

Fast-forward a few decades, and roundy TVs have become collectible enough that curing their CRT cataracts is necessary for restorationists like [shango066], a skill he demonstrates in the video below. The defect comes from the composite construction of CRTs — a safety feature added by television manufacturers wisely concerned with the safety aspects of putting a particle accelerator with the twin hazards of high vacuum and high voltage in the family home. The phosphor-covered face of the tube was covered by a secondary glass cover, often tinted and frosted to improve the admittedly marginal viewing experience. This cover was often glued in place with an epoxy resin that eventually oxidized from the edges in, making the bullseye pattern.

The remedy for this problem? According to [shango066], it’s heat, and plenty of it. After liberating the tube from the remarkably clean TV chassis, he took advantage of a warm summer’s day and got the tube face cooking under a black plastic wrap. Once things were warmed up, more heat was added to really soften the glue; you can easily see the softening progress across the face of the tube in the video below. Once softened, gentle prying with wooden chopsticks completes the job of freeing the safety lens, also in remarkably good shape.

With the adhesive peeled off in an oddly satisfying manner, all that’s left is a thorough cleaning and gluing the lens back on with a little silicone sealant around the edges. We’d love to see the restored TV in operation, but that’s left to a promised future video. In the meantime, please enjoy a look at the retro necessities TV owners depended on in the good old days, which really weren’t all that good when you get down to it.

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Dog Poop Drone Cleans Up The Yard So You Don’t Have To

September 28, 2024 by 20 Comments

Sometimes you instantly know who’s behind a project from the subject matter alone. So when we saw this “aerial dog poop removal system” show up in the tips line, we knew it had to be the work of [Caleb Olson].

If you’re unfamiliar with [Caleb]’s oeuvre, let us refresh your memory. [Caleb] has been on a bit of a dog poop journey, starting with a machine-learning system that analyzed security camera footage to detect when the adorable [Twinkie] dropped a deuce in the yard. Not content with just knowing when a poop event has occurred, he automated the task of locating the packages with a poop-pointing robot laser. Removal of the poop remained a manual task, one which [Caleb] was keen to outsource, hence the current work.

The video below, from a lightning talk at a conference, is pretty much all we have to go on, and the quality is a bit potato-esque. And while [Caleb]’s PoopCopter is clearly still a prototype, it’s easy to get the gist. Combining data from the previous poop-adjacent efforts, [Caleb] has built a quadcopter that can (or will, someday) be guided to the approximate location of the offending package, home in on it using a downward-looking camera, and autonomously whisk it away.

The retrieval mechanism is the high point for us; rather than a complicated, servo-laden “sky scoop” or something similar, the drone has a bell-shaped container on its belly with a series of geared leaves on the open end. The leaves are open when the drone descends onto the payload, and then close as the drone does a quick rotation around the yaw axis. And, as [Caleb] gleefully notes, the leaves can also open in midair with a high-torque yaw move in the opposite direction; the potential for neighborly hijinx is staggering.

All jokes and puns aside, this looks fantastic, and we can’t wait for more information and a better video. And lest you think [Caleb] only works on “Number Two” problems, never fear — he’s also put considerable work into automating his offspring and taking the awkwardness out of social interactions.

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Makerpipe Turns Conduit Into Structures

September 27, 2024 by 25 Comments

At the risk of stating the obvious, building big things can be difficult. Sure, parts that fit on the bed of a 3D printer are easy to make, if not particularly fast, and scaling up from there is possible. But if you need a long beam or structural element, printing makes little sense; better to buy than build in that case. The trouble then becomes, how do you attach such parts together?

Enter Makerpipe. This South Carolina company, recently out of a crowdfunding campaign, makes a range of structural connectors and fittings for electrical mechanical tubing, or EMT, the galvanized steel conduit used in the electrical trades. EMT is widely available in multiple sizes and is relatively cheap, although we have noticed that the price here has ticked up quite a bit over the last couple of years. It also has the advantage of being available off-the-shelf at any big-box home improvement store, meaning you have instant access to a fantastic building material.

Makerpipe’s bolt-together couplings let you turn pieces of EMT, easily cut with a hacksaw or pipe cutter, into structures without the need for welding. Yes, you can do the same with extruded aluminum, but even if you’re lucky enough to live near a supply house that carries extrusions and the necessary fittings and is open on Saturday afternoon, you’ll probably pay through the nose for it.

Makerpipe isn’t giving their stuff away, and while we normally don’t like to feature strictly commercial products, something that makes building large structures easier and faster seems worth sharing with our community. We’ve done our share of fabricobbling together EMT structures after all, and would have killed for fittings like these.

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Broadcast TV Simulator Keeps The Nostalgia Flowing

September 26, 2024 by 40 Comments

Watch out, Gen X-ers — there’s a nostalgia overload heading your way, courtesy of this over-the-air TV simulator. And it has us feeling a little Saturday morning cartoon-ish, or maybe even a bit Afterschool Special.

[Shane C Mason]’s “FieldStation42” build centers around a period-correct color TV, and rightly so — a modern TV would be jarring here, and replacing the CRT in this irreplaceable TV would be unthinkable. Programming comes via painstakingly collected sitcoms, dramas, news broadcasts, and specials, all digitized and stored on disk and organized by the original networks the programs came from. Python running on a Raspberry Pi does the heavy lifting here, developing a schedule of programs for the week that makes sense for the time of day — morning news and talk, afternoon soaps, the usual family hour and prime time offerings, and finally [Carson] rounding out the day, because that’s all we had for late night.

As for switching between stations, rather than risk damaging the old TV, [Shane] really upped his nostalgia game and found an old antenna rotator control box. These were used to steer the directional antenna toward different transmitters back in the day, especially in fringe areas like the one he grew up in. He added a set of contacts to the knob and a Pi Pico, which talks to the main Pi and controls which “channel” is being viewed. He also added an effect of fading and noise in the video and audio between channels, simulating the antenna moving. The video below shows it in action.

For those who missed the Golden Age of TV, relax; as [Shane] correctly surmises after going through this whole project, Golden Ages only exist in your mind. Things were certainly different with 70s mass media, a fact which this build captures neatly, but that doesn’t mean they were better. Other than Saturday mornings, of course — those were objectively better in every way.

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