3D Printing Food University Style

June 18, 2021 by Al Williams 5 Comments

While refitting a 3D printer for food printing isn’t really a new idea, we liked the detailed summary that appeared from a team from the University of Birmingham which converted an i3 clone printer to use a syringe extruder.

The syringe in question was meant for veterinarian use and is made of metal. The paper suggests that the metal is a better thermal conductor, but it was’t clear to us if they included a heating element for the syringe. In the pictures, though, it does appear to have some insulation around it. In any case, we imagine a metal syringe is easier to keep clean, which is important if you are depositing something edible.

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Printed Catamaran

June 15, 2021 by Al Williams 9 Comments

If you want to send some instruments out on the lake or the ocean, you’ll want something that floats. Sure, if you need to be underwater, or if you can fly over the water there are other options, but sometimes you want to be on the surface. For stability, it is hard to beat a catamaran — a boat with two hulls that each support one side of a deck. If that sounds like the ocean sensor platform of your dreams, try printing the one from [electrosync].

The boat looks super stable and has a brushless motor propulsion system. The design purpose is to carry environmental and water quality monitoring gear. It can hold over 5 kg of payload in the hull and there’s an optional deck system, although the plans for that are not yet included in the STL files.

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Your 1958 Punch Card Machine Tested Tubes

June 15, 2021 by Al Williams 12 Comments

We think of punched cards as old-fashioned, but still squarely part of the computer age. Turns out, cards were in use way before they got conscripted by computers. Jacquard looms are one famous example. The U.S. Census famously used punched cards for tabulating the census without anything we’d consider a computer. But in the 1950s, you might have had a punched card machine on your electronics workbench. The Hickok Cardmatic was a tube tester with a difference.

About Tube Testers

While you, as a Hackaday reader, might tear into a busted TV at your house and try to fix it, most people today will either scrap a bad set or pay someone to fix it. That’s fine today. TVs are cheap and rarely break, anyway. But this hasn’t always been the case.

In the “good old days” your expensive TV broke down all the time. Most of the parts were reliable, but the tubes would wear out. If you were the kind of person who would change your own oil, you’d probably look to see if you could spot a burned out tube and try replacing it. If you couldn’t spot it, you’d pull all the tubes out. If you were lucky, there was a diagram glued inside the cover that showed where they all went back. Then you took them to the drugstore.

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Smooth 3D Prints With Alcohol

June 14, 2021 by Al Williams 26 Comments

There was a time when most 3D printers used ABS, which is a great plastic for toughness, but is hard to print with since it tends to warp. Worse still, it stinks and the fumes may be bad for you. Most people have switched over to printing in PLA these days, but one thing you might miss with this more forgiving plastic is vapor smoothing with acetone; a smoothed print doesn’t show layer lines and looks more like plastic part that didn’t go through a nozzle.

[Major Hardware] likes the look of vapor smoothed parts, but doesn’t like working with ABS and acetone fumes, so he’s started using Polysmooth. As you can see in the video below, the results look good, but be warned that the filament is relatively pricey. Plus you need to use a $300 machine that atomizes your alcohol into a mist. We feel certain you could do the same thing for less since it appears to just be like a humidifier, but we’d also suggest being careful putting flammable substances in a consumer-grade humidifier and certainly don’t use a vaporizer.

The filament sounds like it is on par with PLA for ease of printing. The material has a higher glass temperature than PLA but less than ABS. The tensile strength and Young’s modulus (a measure of stiffness) numbers are comparable to ABS. Although all smoothing has some imperfections and you probably need to experiment with times and other parameters. The smoothing did fuse some movable joints, so anything that moves or fits together is probably a bad candidate for this process. We’ve also heard that thin-walled parts can get soft in water due to alcohol residue, but you can dry or soak the part clean to avoid that.

If you want to try your own hand at making a mist, this might get you started. After all, if it can handle acetone, we imagine alcohol isn’t any worse. While it isn’t as easy to handle as alcohol, we hear the solvents such as THF or ethyl acetate can smooth regular PLA. Heat guns and open flames are popular, too.

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Balloon Antenna Doesn’t Need A Tower

June 11, 2021 by Al Williams 26 Comments

What do you do with floral wire and balloons from Dollar Tree? If you are [Ham Radio Crash Course], you make a ham radio antenna. Floral wire is conductive, and using one piece as a literal sky hook and the other as a ground wire, it should do something. He did use, as you might expect, a tuner to match the random wire length.

The first attempt had too few balloons and too much wind. He eventually switched to a non-dollar store helium tank. That balloon inflates to about 36 inches and appears to have plenty of lift. It looks like by the end he was using two of them.

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Circuit VR: Arduino Virtually Meets Analog

June 11, 2021 by Al Williams 3 Comments

There was a time when building electronics and building software were two distinct activities. These days, almost any significant electronic project will use a CPU somewhere, or — at least — could. Using a circuit simulator can get you part of the way and software simulators abound. But cosimulation — simulating both analog circuits and a running processor — is often only found in high-end simulation products. But I noticed the other day the feature quietly snuck into our favorite Web-based simulator, Falstad.

The classic simulator is on the left and the virtual Arduino is on the right.

Back in March, the main project added work from [Mark McGarry] to support AVR8js written by [Uri Shaked]. The end result is you can have the circuit simulator on the left of the screen and a Web-based Arduino IDE on the right side. But how does it work beyond the simple demo? We wanted to find out.

The screen looks promising. The familiar simulator is to the left and the Arduino IDE — sort of — is to the right. There’s serial output under the source code, but it doesn’t scroll very well, so if you output a lot of serial data, it is hard to read.

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Robot Clings To Ceiling

June 9, 2021 by Al Williams 6 Comments

Imagine you are at the movies and you see a Roomba-like robot climbing a wall or clinging to a ceiling. How would that work? If you are like us, you might think of suction cups or something mechanical or magnetic in the wall. Then again, it is a movie, so maybe it is just a camera trick. The robots from the Bioinsipired Robotics and Design Lab at UCSD are no camera trick, though. As [Evan Ackerman] mentions in a post on IEEE Spectrum, “It’s either some obscure fluid effect or black magic.” You can watch a video about the bots, below.

It turns out, the answer is closer to a suction cup than you might think. According to the paper from the lab, a small flexible disk vibrates at 200 Hz. This generates a thin (less than 1 mm) layer of low pressure air in between the disk and the underlying surface. The robot can resist a force of up to 5 newtons from the suction from the disk.

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