3D printed jaw with fake muscle attached

3D Printing For The Hospital Setting

Surgery is hard, there is a reason why school is so long for the profession. Making the job easier and smoother for both patients and surgeons is valuable for all parties, which is why [Mayo Clinic] is now working on including 3D printing into its more regular medicine pipeline.

Prepping for surgery often requires examining CT scans of patients to figure out, well, what they’re even going to be doing. Every body is different, and complex surgical procedures require checking to see where certain organs or features are located. This can be made much easier with a physical model of where the bones, organs, or nerves are specifically located in a patient. While this isn’t true in every case of treatment, there are even cancerous cases where custom equipment can be used to decrease side effects, such as mini-beam collimator adapters.

What if you could use the same pipeline to print what was lost from certain procedures? In a mastectomy, the breast tissue is removed, which can cause negative attention from curious gazes. So why not 3D print a custom breast? Cases like these are generally considered poor commercial investments from industry, but are relatively easy for an existing medical facility to add to treatment.

[Mayo Clinic] is far from the first to consider 3D printing in the medical setting, but seeing the technology see actual applied use rather than future seeking is exciting. Medical hacking is always exciting, and if you want to see more examples, keep sure to check out this commercially available simulator (with some free models).

Live Train Departure Screens Keep You Abreast Of Transit Developments

If you want to know when the train is coming, you could pull up a webpage on your phone, or walk all the way to the station to look at the displays there. Or, like [eastfamilyreddish], you could build a neat little train info display to decorate your desktop instead.

The build is based on the work of [gadec-uk]—who developed a train information display some time ago. It’s based around an ESP32 D1 Mini, paired with a 256 x 64 OLED screen to display relevant train information. It accesses a National Rail API for train status information—known as the Darwin LDBWS (Live Departure Board Webservice). Configuration is via a web GUI hosted by the ESP32 itself.

[eastfamilyreddish] took the concept further by adapting this hardware into a more pleasing form. The ESP32 and OLED screen are built into a neat little hanging sign setup that apes one you might expect to see at a real railway station. You might expect that 3D printing was involved, but instead, this was achieved with lasercut parts and resin casting to create something with a beautiful finish. They even went so far as to include a wireless phone charging module in the base, making the device extra useful to really earn its place on the desktop.

The fact is, around these parts we love both trains and the displays you find around them. If you’ve got a railway-adjacent project, or you’ve just built your own awesome railway, don’t hesitate to let us know on the tipsline!

Build Your Own Compact Temp Gun

Sometimes you need to know what temperature something is, but you don’t quite want to touch it. At times like these, you might want a temp gun on hand to get a good reading, like the one [Arnov Sharma] built.

The build is a relatively simple one, and is based around an Waveshare ESP32 C6 development module that comes with a small LCD screen out of the box. The microcontroller is set up to read an MLX90614 infrared temperature sensor. This device picks up the infrared energy that is emitted by objects relative to their temperature. The sensor has a great range—from -70 C to 380 C. The readouts from this sensor are then displayed on the screen. Battery power is from a small 600 mAh LiPo cell, which is managed by a IP5306 charge module.

It’s worth noting that these infrared temperature sensors aren’t infallible devices. The temperature they perceive is based on certain assumptions about factors like an objects emissivity. Thus, they don’t always give accurate readings on metallic or shiny objects, for example. It’s also important to understand the sensor’s field of view. Despite many commercial versions featuring a laser pointer for aiming, many of these infrared temperature sensors tend to average their reading over a small spot that gets larger the farther away they are from the object being measured.

Tools like portable temp guns are pretty cheap, but sometimes it’s just fun to build your own. Plus, you usually learn something along the way. Video after the break.

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USB DAC Comes With Graphic EQ

[shiura] had a problem — they wanted a nice high-quality audio output for their computer, but they didn’t fancy any of the DACs that were readily available on the market. They specifically wanted one that was affordable, capable, and included a graphic equalizer so they could simply hook it up to a regular amplifier and dial in the perfect sound. When they couldn’t find such a device, they decided to build their own.

The build is based around a Raspberry Pi Pico, chosen for its feature set that makes it easy to configure as a USB audio device. It’s paired with a Waveshare Pico Audio module, which is based on the PCM5101A stereo DAC and slots neatly on top of the microcontroller board. An SPI-controlled LCD screen was also fitted in order to display the graphic equalizer interface that [shiura] whipped up. The project write-up explains the code required to implement the equalizer in detail. A four-channel equalizer was possible on the original Pi Pico (RP2040), while upgrading to a more powerful Pi Pico 2 (RP2350) allowed implementing eight channels in total.

If you’re looking to build a digital audio system with the ability to do some equalization to suit your listening room, this might be a project of interest to you. We’ve featured other projects in this realm before, too.

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Hackaday Podcast Episode 347: Breaking Kindles, Baby’s First Synth, And Barcodes!

This week, Hackaday’s Elliot Williams and Kristina Panos met up over coffee to bring you the latest news, mystery sound, and of course, a big bunch of hacks from the previous seven days or so.

On What’s That Sound, Kristina got sort of close, but of course failed spectacularly. Will you fare better and perhaps win a Hackaday Podcast t-shirt? Mayhap you will.

After that, it’s on to the hacks and such, beginning with an interesting tack to take with a flat-Earther that involves two gyroscopes.  And we take a look at the design requirements when it comes to building synths for three-year-olds.

Then we discuss several awesome hacks such as a vehicle retrofit to add physical heated seat controls, an assistive radio that speaks the frequencies, and an acoustic radiometer build. Finally, we look at the joys of hacking an old Kindle, and get a handle on disappearing door handles.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Download in DRM-free MP3 and savor at your leisure.

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An Online Repository For KiCad Schematics

In the desktop 3D printing world, we’re fortunate to have multiple online repositories of models that anyone can load up on their machine. Looking to create a similar experience but for electronic projects, [Mike Ayles] created CircuitSnips — a searchable database of ready-to-use KiCad schematics available under open source licenses.

Looking for reference designs for LiPo chargers? CircuitSnips has you covered. Want to upload your own design so others can utilize it? Even better. Currently, there are over four thousand circuits on CircuitSnips, although not all have been put there purposely. To get the project off the ground, [Mike] scrapped GitHub for open source KiCad projects. While this doesn’t run afoul of the licensing, there’s a mechanism in place for anyone who wants to have their project removed from  the repository.

To scrape the depths of GitHub, [Mike] had to simplify the text expression for the KiCad projects using a tool he’s since released. For anyone so inclined, he’s even put the entire site on GitHub for anyone who wants to try their hand at running it locally.

CircuitSnaps fills a very specific space to post your circuit diagrams, but if you’re looking for somewhere to host your complete designs, we can’t fail to mention Hackaday’s own repository for hardware projects and hacks!

Damaged Pocket Computer Becomes Portable Linux Machine

The Sharp PC-G801 was an impressive little pocket computer when it debuted in 1988. However, in the year 2025, a Z80-compatible machine with just 8 kB of RAM is hardly much to get excited about. [shiura] decided to take one of these old machines and upgrade it into something more modern and useful.

The build maintains the best parts of the Sharp design — namely, the case and the keypad. The original circuit board has been entirely ripped out, and a custom PCB was designed to interface with the membrane keypad and host the new internals. [shiura] landed on the Raspberry Pi Zero 2W to run the show. It’s a capable machine that runs Linux rather well and has wireless connectivity out of the box. It’s paired with an ESP32-S3 microcontroller that handles interfacing all the various parts of the original Sharp hardware. It also handles the connection to the 256×64 OLED display. The new setup can run in ESP32-only mode, where it acts as a classic RPN-style calculator. Alternatively, the Pi Zero can be powered up for a full-fat computing experience.

The result of this work is a great little cyberdeck that looks straight out of the 1980s, but with far more capability. We’ve seen a few of these old pocket computers pop up before, too.

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