The Science Of Coating Steel

September 9, 2024 by 6 Comments

[Breaking Taps] has a look at “parkerization” — a process to coat steel to prevent rust. While you commonly see this finish in firearms, it is usable anywhere you need some protection for steel parts. The process is relatively easy. It does require heat and a special manganese solution made for the purpose. You scuff up the surface of the steel and degrease and wash it.

Once the part is ready, you insert the part in hot solution which is manganese and phosphoric acid. Rinse and displace the water and you are ready to oil the part.

But what we really liked was the electron micrographs of the steel before and after the process. The phosphates formed in the solution cover the iron and hold oil to prevent oxidization. However, the first attempt wasn’t uniform so it wouldn’t work as well. [Breaking Taps] thinks it was a failure to rough up the piece sufficiently before starting. He also raised the temperature of the bath and got a better, but not perfect, result.

We miss having an electron microscope at work and we really want one at home! The last fun coating project we remember used copper in a strange and wonderful way.

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Reinforcing Plastic Polymers With Cellulose And Other Natural Fibers

September 9, 2024 by 10 Comments

While plastics are very useful on their own, they can be much stronger when reinforced and mixed with a range of fibers. Not surprisingly, this includes the thermoplastic polymers which are commonly used with FDM 3D printing, such as polylactic acid (PLA) and polyamide (PA, also known as nylon). Although the most well-known fibers used for this purpose are probably glass fiber (GF) and carbon fiber (CF), these come with a range of issues, including their high abrasiveness when printing and potential carcinogenic properties in the case of carbon fiber.

So what other reinforcing fiber options are there? As it turns out, cellulose is one of these, along with basalt. The former has received a lot of attention currently, as the addition of cellulose and similar elements to thermopolymers such as PLA can create so-called biocomposites that create plastics without the brittleness of PLA, while also being made fully out of plant-based materials.

Regardless of the chosen composite, the goal is to enhance the properties of the base polymer matrix with the reinforcement material. Is cellulose the best material here?

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Orion Ceases Operations, Future Of Meade Unclear

September 9, 2024 by 27 Comments

There was a time when building a telescope was a rite of passage for budding astronomers, much as building a radio was the coming age for electronics folks. These days, many things are cheaper to buy than build, even though we do enjoy building anything we can. Orion was a big name in telescopes for many years. Their parent company also owned Meade and Coronado, both well-known optical brands. A recent video from [Reflactor] brought it to our attention that Orion abruptly ceased operations on July 9th.

We always hate to hear when well-known brands that serve a big part of our community vanish. According to [Reflactor], people who have telescopes with the company for repair are likely to never see them again. [Dylan O’Donnell] also had a video about it (see below), and, as he notes, at that time, the website was still operating, but it’s gone now. To add further fuel to the fire Sky & Telescope ran an article on July 12th saying that Meade was also on the chopping block, although at the time of this writing, their site is still online.

You have to wonder what problems you might have selling telescopes today. Many people live where there is light pollution. We’d like to think there are still people who want to ponder the universe from their backyard, though.

There are still people selling telescopes, so presumably, one of them — maybe Celestron — will take up the slack. Or maybe we’ll see a resurgence in telescope homebrewing.

After all, if you have a 3D printer, you could make a 114/900 mm telescope on a tight budget. Or, try IKEA.

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Microsoft Sculpt Keyboard Lives Again With RP2040

September 9, 2024 by 8 Comments

Hackaday readers are likely the kind of folks that have a favorite keyboard, so you can probably imagine how devastating it would be to find out that the board you’ve sworn by for years is going out of production. Even worse, the board has some internal gremlins that show up after a few years of use, so functional ones in the second-hand market are becoming increasingly rare. So what do you do?

This is the position [TechBeret] recently found himself in with his beloved Sculpt keyboard. When Microsoft decided to step back from the peripheral market last year, he started looking at alternatives. Finding none of them appealing, he decided instead to breathe new life into the ergonomic keyboard with the RP2040. Every aspect of the resurrection is covered in a phenomenally detailed write-up on his blog, making this a valuable case study in modernizing peripherals with the popular microcontroller.

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Mainframe Chip Has 360MB Of On-Chip Cache

September 8, 2024 by 29 Comments

It is hard to imagine what a mainframe or supercomputer can do when we all have what amounts to supercomputers on our desks. But if you look at something like IBM’s mainframe Telum chip, you’ll get some ideas. The Telum II has “only” eight cores, but they run at 5.5 GHz. Unimpressed? It also has 360 MB of on-chip cache and I/O and AI accelerators. A mainframe might use 32 of these chips, by the way.

[Clamchowder] explains in the post how the cache has a unique architecture. There are actually ten 36 MB L2 caches on the chip. There are eight caches, one for each core, plus one for the I/O accelerator, and another one that is uncommitted.

A typical CPU will have a shared L3 cache, but with so much L2 cache, IBM went a different direction. As [Clamchowder] explains, the chip reuses the L2 capacity to form a virtual L3 cache. Each cache has a saturation metric and when one cache gets full, some of its data goes to a less saturated cache block.

Remember the uncommitted cache block? It always has the lowest saturation metric so, typically, unless the same data happens to be in another cache, it gets moved to the spare block.

There’s more to it than that — read the original post for more details. You’ll even read speculation about how IBM managed a virtual L4 cache, across CPUs.

Cache has been a security bane lately on desktop CPUs. But done right, it is good for performance.

Printed In Space: 3D-Printed Metal Parts Shown Off After Returning From The ISS

September 8, 2024 by 21 Comments

The European Space Agency (ESA) is showing 3D-printed metal parts made onboard the International Space Station using a printer and materials the agency sent earlier this year.  While 3D printing onboard the ISS is nothing new, the printing of metal parts in space is an important advancement. The agency’s goals are to be able to produce more tools and spares in situ rather than having to rely on resupply missions. An ambitious idea being pitched is to use captured space debris as input as well, which would further decrease the ISS’s dependence on Earth and expensive cargo runs from the bottom of the gravity well.

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Hackaday Links: September 8, 2024

September 8, 2024 by 13 Comments

OK, sit down, everyone — we don’t want you falling over and hurting yourself when you learn the news that actually yes, your phone has been listening to your conversations all along. Shocking, we know, but that certainly seems to be what an outfit called Cox Media Group (CMG) does with its “Active Listening” software, according to a leaked slide deck that was used to pitch potential investors. The gist is that the software uses a smartphone’s microphone to listen to conversations and pick out keywords that it feeds to its partners, namely Google, Facebook, and Amazon so that they can target you with directed advertisements. Ever have an IRL conversation about something totally random only to start seeing references to that subject pop up where they never did before? We sure have, and while “relationship mining” seemed like a more parsimonious explanation back in 2017, the state of tech makes eavesdropping far more plausible today. Then there’s the whole thing of basically being caught red-handed. The Big Three all huffed and puffed about how they were shocked, SHOCKED to learn that this was going on, with reactions ranging from outright denial of ever partnering with CMG to quietly severing their relationship with the company. So much for years of gaslighting on this.

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