Leading Edge Erosion: When Precipitation Destroys Wind Turbine Blades

October 5, 2022 by 85 Comments

Erosion is all around us, from the meandering course of rivers and other waterways, to the gradual carving out of channels in even the toughest mountains, and the softening of features in statues. Yet generally we expect erosion from precipitation to be gradual and gentle, taking decades to make a noticeable difference. This of course takes into account gentle flows and the soft pitter-patter of rain on stone, not turbine blades passing through the air at many times the terminal velocity of rain drops of up to 9 m/s.

As wind turbines have increased in size and diameter of their blades, this has noticeably increased the speed of especially the blade tips. With more and more wind turbine blade tips now exceeding speeds of 100 m/s, this has also meant a significant increase in the impact of rain drops, hail and other particulates on the lifespan of these turbine blades. As comparison, 100 m/s is 360 km/h (224 mph), which is only slightly slower than the top speed of a Formula 1 car.

The effect of turbine blade leading edge erosion (LEE) not only decreases aerodynamic efficiency, but also invites premature failure. Over the past years, special coatings and leading edge tapes have been developed that act as sacrificial surfaces, but as wind turbines only keep getting larger, so does the effect of LEE. Beyond simply replacing LE tape every year on every turbine, what other options are there?

Continue reading “Leading Edge Erosion: When Precipitation Destroys Wind Turbine Blades” →

Hackaday Wants You: Be A Supercon Volunteer

October 5, 2022 by 4 Comments
Spot the volunteers! (Hint: red shirts. And you know what happens to the red shirts…)

The Supercon approaches! If you are thinking of attending, but the cost of admission is too steep, one way to get in for free is to volunteer. That’s three wonderful days of events, two nights of partying, lunch, dinner, and of course Supercon. All you have to do is help us run the show.

Volunteers help out all around, giving out schwag bags, hustling speakers here and there, and just generally working behind the scenes to make Supercon super. We’re looking for three four-hour shifts over the whole long weekend,

So if you’re interested in helping out, and you’d like to get in free and get super volunteer-only gear to boot, put in your application now. We’ll be accepting volunteers until October 20th and getting in touch by email on October 24th.

Of course, we just announced the first round of speakers, we’ve got the badge reveal coming up, and much, much more. Follow along here, or at Hackaday.io/superconference for more info.

RatPack Is A Wearable Fit For A Rodent

October 5, 2022 by 6 Comments

Rats are often seen as pests and vermin, but they can also do useful jobs for us, like hunting for landmines. To aid in their work, [kjwu] designed the RatPack, a wearable device that lets these valiant rats communicate with their handlers.

The heart of the build is an ESP32-CAM board, which combines the capable wireless-enabled microcontroller with a small lightweight camera. It’s paired with a TinyML machine learning board, and it’s all wrapped up in a 3D printed enclosure that serves as a backpack to fit African Giant Pouched rats.

The RatPack can provide a live video feed. However, its main purpose is to track the rat’s movements through the use of an accelerometer. This data is then fed to the machine learning subsystem, which analyzes it to detect certain gestures the rats have been trained to make. The idea is that when the rat identifies an object of interest, such as a landmine, it will perform a predetermined gesture. The RatPack would then detect this, and transmit a signal to the rat’s handlers. Given a rat’s limbs are all on the bottom of its body, this approach is useful. It’s kind of hard to ask a rat to press a button on its own back, after all.

Finding and carefully disposing of unexploded ordnance is a problem facing many societies around the world. We’re lucky in many cases that the rats are helping out with this difficult and dangerous job.

The State Of The SBC Interface Ecosystem, Is It Time To Design A Standard?

October 5, 2022 by 132 Comments

We are spoiled for choice when it comes to single board computers, whether they be based around a microcontroller or a more capable SoC capable of running an operating system such as GNU/Linux. They can be had from well-established brands such as Arduino, Adafruit, or Raspberry Pi, or from a Wild West of cheaper Far Eastern modules carrying a plethora of different architectures.

Everyone has their own favourite among them, and along with that comes an ecosystem of operating systems and software development environments. There’s another aspect to these boards which has evolved; certain among them have become de facto interface connector standards for hardware peripherals. Do these standards make any sense? Let’s talk about that.

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East Coast RepRap Festival Returns This Weekend

October 5, 2022 by 3 Comments

After laying low during the height of the pandemic, the East Coast RepRap Festival (ERRF) is just days away from making its triumphant return to Bel Air, Maryland. This two-day celebration of all things extruded is packed with talks, exhibits, and demonstrations that you won’t want to miss if you’ve got even a passing interest in 3D printing. You can purchase advance tickets now — adult admission for both days (Oct 8 & 9) will set you back just $10 USD, while anyone under 17 gets in for free.

ERRF 22 will honor Sanjay Mortimer with a bust printed by the community.

When we visited in 2019, ERRF was only in its second year, but it was already obvious that it was becoming a major event in the 3D printing world. The schedule included talks from 3D printing luminaries such as Adrian Bowyer, Josef Průša was on hand to personally unveil the Prusa Mini, and it seemed everyone who ever squirted out a bit of hot plastic on YouTube was there to stream live from the show floor. But then COVID-19 came around and jammed the extruder, as it were.

We’re glad to see that an event as young as ERRF managed to weather the pandemic and return to an in-person show. There was naturally a risk of loosing momentum, especially as the organizers opted not to go the virtual route these last two years — but with palpable online buzz about the event and a stacked lineup of speakers, vendors, and exhibitors, it seems like even a global pandemic couldn’t hold these hackers and makers down for long.

If you make the trip to Maryland this weekend and happen to run into a roving Hackaday writer, there just might be some special edition swag in it for you. But for those who can’t make it to ERRF in person, don’t worry. As always, we’ll make sure to bring you plenty of pictures and details from the show.

Custom Macro Pad Helps Deliver Winning Formulas

October 5, 2022 by 18 Comments

For those of us with science and engineering backgrounds, opening the character map or memorizing the Unicode shortcuts for various symbols is a tedious but familiar part of writing reports or presentations. [Magne Lauritzen] thought there had to be a better way and developed the Mathboard.

With more than 80 “of the most commonly used mathematical operators” and the entire Greek alphabet, the Mathboard could prove very useful to a wide number of disciplines. Hardware-wise, the Mathboard is a 4×4 macro pad, but the special sauce is in the key set implementation firmware. While the most straightforward approach would be to pick 16 or 32 symbols for the board, [Magne] felt that didn’t do the wide range of Unicode symbols justice. By implementing a system of columns and layers, he was able to get 6+ symbols per key, giving a much greater breadth of symbols than just 16 keys and a shift layer. The symbols with a dot next to them unlock variants of that symbol by double or triple-tapping the key. For instance, a lower or capital case of a Greek letter.

The Mathboard currently works in Microsoft Office’s equation editor and as a plain-text Unicode board. [Magne] is currently working on LaTeX support and hopes to add Open Office support in the future. This device was an honorable mention in our Odd Inputs and Peculiar Peripherals Contest. If you’d like to see another interesting math-themed board, check out the one on the MCM/70 from 1974.

You Can’t Be Too Rich Or Too Thin — A 2mm Thick Computer

October 4, 2022 by 19 Comments

We’ve seen credit card-sized computers before, but [Kn/vD] shows us a PIC18-based computer with 9 components that is only 2 mm thick! With 13 K of RAM and 128 K of flash, you can’t do much with it, but a built-in BASIC interpreter can use half the flash like a disk drive and operate with the 20×4 LCD display and the PCB touch-panel keyboard.

The whole thing only has eleven parts, but that’s only because it needed ancillary components like decoupling capacitors and the battery along with a physical reset switch. All the real functions are in the CPU and the LCD display. The schematic is online, but we didn’t see the files for the PCB or the interpreter yet, but it sounds like they are forthcoming. Meanwhile, we wonder if anyone is up to the challenge of going even thinner.

[Kn/Vd] loves small computers. There are plans for a few other versions of the board with AVR and PIC24 processors. The last time we saw a tiny module from [Kn/vD] it ran C. If you check out other Hackaday.io projects on the account, there are several tiny computers there. If you want a business card that can run Linux, you might need to go a little bit thicker.