Retrotechtacular: The Deadly Shipmate

November 27, 2024 by 33 Comments

During World War II, shipboard life in the United States Navy was a gamble. No matter which theater of operations you found yourself in, the enemy was all around on land, sea, and air, ready to deliver a fatal blow and send your ship to the bottom. Fast forward a couple of decades and Navy life was just as hazardous but in a different way, as this Navy training film on the shipboard hazards of low-voltage electricity makes amply clear.

With the suitably scary title “115 Volts: A Deadly Shipmate,” the 1960 film details the many and various ways sailors could meet an untimely end, most of which seemed to circle back to attempts to make shipboard life a little more tolerable. The film centers not on the risks of a ship’s high-voltage installations, but rather the more familiar AC sockets used for appliances and lighting around most ships. The “familiarity breeds contempt” argument rings a touch hollow; given that most of these sailors appear to be in their 20s and 30s and rural electrification in the US was still only partially complete through the 1970s, chances are good that at least some of these sailors came from farms that still used kerosene lamps. But the point stands that plugging an unauthorized appliance into an outlet on a metal ship in a saltwater environment is a recipe for being the subject of a telegram back home.

The film shows just how dangerous mains voltage can be through a series of vignettes, many of which seem contrived but which were probably all too real to sailors in 1960. Many of the scenarios are service-specific, but a few bear keeping in mind around the house. Of particular note is drilling through a bulkhead and into a conduit; we’ve come perilously close to meeting the same end as the hapless Electrician’s Mate in the film doing much the same thing at home. As for up-cycling a discarded electric fan, all we can say is even brand new, that thing looks remarkably deadly.

The fact that they kept killing the same fellow over and over for each of these demonstrations doesn’t detract much from the central message: follow orders and you’ll probably stay alive. In an environment like that, it’s probably not bad advice.

Continue reading “Retrotechtacular: The Deadly Shipmate” →

Boss Byproducts: Corium Is Man-Made Lava

November 27, 2024 by 19 Comments

So now we’ve talked about all kinds of byproducts, including man-made (Fordite), nature-made (fulgurites), and one that’s a little of both (calthemites). Each of these is beautiful in its own way, but I’m not sure about the beauty and merit of corium — that which is created in a nuclear reactor core during a meltdown.

A necklace made to look like corium.
A necklace made to look like corium. Image via OSS-OSS

Corium has the consistency of lava and is made up of many things, including nuclear fuel, the products of fission, control rods, any structural parts of the reactor that were affected, and products of those parts’ reaction with the surrounding air, water, and steam.

If the reactor vessel itself is breached, corium can include molten concrete from the floor underneath. That said, if corium is hot enough, it can melt any concrete it comes in contact with.

So, I had to ask, is there corium jewelry? Not quite. Corium is dangerous and hard to come by. But that doesn’t stop artisans from imitating the substance with other materials.

Continue reading “Boss Byproducts: Corium Is Man-Made Lava” →

Life Found On Ryugu Asteroid Sample, But It Looks Very Familiar

November 27, 2024 by 72 Comments

Samples taken from the space-returned piece of asteroid Ryugu were collected and prepared under strict anti-contamination controls. Inside the cleanest of clean rooms, a tiny particle was collected from the returned sample with sterilized tools in a nitrogen atmosphere and stored in airtight containers before being embedded in an epoxy block for scanning electron microscopy.

It’s hard to imagine what more one could do, but despite all the precautions taken, the samples were rapidly colonized by terrestrial microorganisms. Only the upper few microns of the sample surface, but it happened. That’s what the images above show.

The surface of Ryugu from Rover 1B’s camera. Source: JAXA

Obtaining a sample from asteroid Ryugu was a triumph. Could this organic matter have come from the asteroid itself? In a word, no. Researchers have concluded the microorganisms are almost certainly terrestrial bacteria that contaminated the sample during collection, despite the precautions taken.

You can read the study to get all the details, but it seems that microorganisms — our world’s greatest colonizers — can circumvent contamination controls. No surprise, in a way. Every corner of our world is absolutely awash in microbial life. Opening samples on Earth comes with challenges.

As for off-Earth, robots may be doing the exploration but despite NASA assembling landers in clean room environments we may have already inadvertently exported terrestrial microbes to the Moon, and Mars. The search for life to which we are not related is one of science and humanity’s greatest quests, but it seems life found on a space-returned samples will end up looking awfully familiar until we step up our game.

Getting Started In Laser Cutting

November 27, 2024 by 20 Comments

If you were to walk into most of the world’s hackerspaces, it’s likely that the most frequent big-ticket tool you’ll find after a 3D printer is a laser cutter. A few years ago that would inevitably been one of the ubiquitous blue Chinese-made K40 machines, but here in 2024 it’s become common to see something far more sophisticated. For all that, many of us are still laser cutter noobs, and for us [Dominic Morrow] gave a talk at last summer’s EMF Camp in the UK entitled “Getting Started In Laser Cutting“. [Dominic] is a long-term laser cutting specialist who now works for Lightburn, so he’s ideally placed to deliver this subject.

It’s fair to say that this is an overview in the time available for a hacker camp talk rather than an in-depth piece, so he takes the approach of addressing people’s misconceptions and concerns about cutters. Perhaps the most important one he addresses is the exhaust, something we’ve seen a few in our community neglect in favor of excessive attention to laser cooling or other factors. An interesting one for us though was his talking about the cheaper diode lasers, having some insight into this end of the market is valuable when you have no idea which way to go.

We’re sorry to have missed this one in the real world, perhaps because of the allure of junk.

Continue reading “Getting Started In Laser Cutting” →

Receipt paper mural from above eye level

Massive Mural From Thermal Receipt Paper

November 26, 2024 by 11 Comments

Turning trash into art is something we undoubtedly all admire. [Davis DeWitt] did just that with a massive mural made entirely from discarded receipt paper. [Davis] got lucky while doing some light dumpster diving, where he stumbled upon the box of thermal paper rolls. He saw the potential them and, armed with engineering skills and a rental-friendly approach, set out to create something original.

The journey began with a simple test: how long can a receipt be printed, continuously? With a maximum length of 10.5 feet per print, [Davis] designed an image for the mural using vector files to maintain a high resolution. The scale of the project was a challenge in itself, taking over 13 hours to render a single image at the necessary resolution for a mural of this size. The final piece is 30 foot (9.144 meters) wide and 11 foot (3.3528 meters) tall – a pretty conversational piece in anyone’s room – or shop, in [Davis]’ case.

Once the design was ready, the image was sliced into strips that matched the width of the receipt paper. Printing over 1,000 feet of paper wasn’t without its issues, so [Davis] designed a custom spool system to undo the curling of the receipts. Hanging the mural involved 3D-printed brackets and binder clips, allowing the strips to hang freely with a kinetic effect.

Though the thermal paper will fade over time, the beauty of this project lies in its adaptability—just reprint any faded strips. Want to see how it all came together? Watch the full process here.

Continue reading “Massive Mural From Thermal Receipt Paper” →

Your Undocumented Project May Also Baffle People Someday

November 26, 2024 by 49 Comments

What’s life without a little mystery? There’s one less rolling around after historians finally identified a donated mystery machine that had been in storage for years.

Feeding dough through this machine may have been faster, but probably not safer.

The main pieces of the machine are about a century old and any staff who may have known more about the undocumented device were no longer around to ask. The historical society finally posted pictures and asked for any insights, which eventually led to solving the mystery.

The machine is in all likelihood a beaten biscuit maker, which was a type of dense baked good popular in the American south. Making them called for a long and labor-intensive process of pounding and working the dough, and the society says this machine was likely created by a fellow trying to help his aunt streamline her business, offloading the labor of working the dough to a machine.

The machine had no branding of any sort and lacked any identifying marks. Its purpose was doubtlessly obvious at the time, but no records remained and quite possibly none existed in the first place. Sound familiar? Perhaps someday our own undocumented projects and prototypes will mystify people. It’s certainly happened in the case of mysterious Roman dodecahedrons, which remain a head-scratching mystery.

A Robot Meant For Humans

November 26, 2024 by 11 Comments

Although humanity was hoping for a more optimistic robotic future in the post-war era, with media reflecting that sentiment like The Jetsons or Lost in Space, we seem to have shifted our collective consciousness (for good reasons) to a more Black Mirror/Terminator future as real-world companies like Boston Dynamics are actually building these styles of machines instead of helpful Rosies. But this future isn’t guaranteed, and a PhD researcher is hoping to claim back a more hopeful outlook with a robot called Blossom which is specifically built to investigate how humans interact with robots.

For a platform this robot is not too complex, consisting of an accessible frame that can be laser-cut from wood with only a few moving parts controlled by servos. The robot is not too large, either, and can be set on a desk to be used as a telepresence robot. But Blossom’s creator [Michael] wanted this to help understand how humans interact with robots so the latest version is outfitted not only with a large language model with text-to-speech capabilities, but also with a compelling backstory, lore, and a voice derived from Animal Crossing that’s neither human nor recognizable synthetic robot, all in an effort to make the device more approachable.

To that end, [Michael] set the robot up at a Maker Faire to see what sorts of interactions Blossom would have with passers by, and while most were interested in the web-based control system for the robot a few others came by and had conversations with it. It’s certainly an interesting project and reminds us a bit of this other piece of research from MIT that looked at how humans and robots can work productively alongside one another.