An aluminium frame is visible, supporting several connected pieces of chemistry equipment. At the left, there is a tube containing a clear solution, with a tube leading to a clear tube heated by a gas flame, with another tube leading to a clear bottle, which has a tube leading to a bubbling orange solution.

A Miniature Ostwald Reactor To Make Nitric Acid

July 3, 2025 by 13 Comments

Modern fertilizer manufacturing uses the Haber-Bosch and Ostwald processes to fix aerial nitrogen as ammonia, then oxidize the ammonia to nitric acid. Having already created a Haber-Bosch reactor for ammonia production, [Markus Bindhammer] took the obvious next step and created an Ostwald reactor to make nitric acid.

[Markus]’s first step was to build a sturdy frame for his apparatus, since most inexpensive lab stands are light and tip over easily – not a good trait in the best of times, but particularly undesirable when working with nitrogen dioxide and nitric acid. Instead, [Markus] built a frame out of aluminium extrusion, T-nuts, threaded rods, pipe clamps, and a few cut pieces of aluminium.

Once the frame was built, [Markus] mounted a section of quartz glass tubing above a gas burner intended for camping, and connected the output of the quartz tube to a gas washing bottle. The high-temperature resistant quartz tube held a mixture of alumina and platinum wool (as we’ve seen him use before), which acted as a catalyst for the oxidation of ammonia. The input to the tube was connected to a container of ammonia solution, and the output of the gas washing bottle fed into a solution of universal pH indicator. A vacuum ejector pulled a mixture of air and ammonia vapors through the whole system, and a copper wool flashback arrestor kept that mixture from having explosive side reactions.

After [Markus] started up the ejector and lit the burner, it still took a few hours of experimentation to get the conditions right. The issue seems to be that even with catalysis, ammonia won’t oxidize to nitrogen oxides at too low a temperature, and nitrogen oxides break down to nitrogen and oxygen at too high a temperature. Eventually, though, he managed to get the flow rate right and was rewarded with the tell-tale brown fumes of nitrogen dioxide in the gas washing bottle. The universal indicator also turned red, further confirming that he had made nitric acid.

Thanks to the platinum catalyst, this reactor does have the advantage of not relying on high voltages to make nitric acid. Of course, you’ll still need get ammonia somehow.

OpenMIDIStomper Makes Sure Your Gear Does What Your Foot Says

July 3, 2025 by 1 Comment

If you’re a solo musician, you probably have lots of gear you’d like to control, but you don’t have enough hands. You can enlist your feet, but your gear might not have foot-suitable interfaces as standard. For situations like these, [Nerd Musician] created the OpenMIDIStomper.

The concept is simple enough—the hardy Hammond enclosure contains a bunch of foot switches and ports for external expression pedals. These are all read by an Arduino Pro Micro, which is responsible for turning these inputs into distinct MIDI outputs to control outboard gear or software. It handles this via MIDI over USB. The MIDI commands sent for each button can be configured via a webpage. Once you’ve defined all the messages you want to send, you can export your configuration from the webpage by cutting and pasting it into the Arduino IDE and flashing it to the device itself.

We’ve featured some great MIDI controllers over the years, like this impressive parts bin build.

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Last Chance: 2025 Hackaday Supercon Still Wants You!

July 3, 2025 by 2 Comments

Good news, procrastinators! Today was going to be the last day to throw your hat in the ring for a slot to talk at Supercon in November, but we’re extending the deadline one more week, until July 10th. We have an almost full schedule, but we’re still missing your talk.

So if the thought of having missed the deadline fills you with regret, here’s your second chance. We have spots for both 40-minute and 20-minute talks still open. We love to have a mix of newcomers as well as longtime Hackaday friends, so don’t be shy.

Supercon is a super fun time, and the crowd is full of energy and excitement for projects of all kinds. There is no better audience to present your feats of hardware derring-do, stories of reverse engineering, or other plans for world domination. Where else will you find such a density of like-minded hackers?

Don’t delay, get your talk proposal in today.

I Gotta Print More Cowbell

July 3, 2025 by 5 Comments

Since the earliest days of affordable, home 3D printers, the technology behind them has been continuously improving. From lowering costs, improving print quality, increasing size and detail, and diversifying the types of materials, it’s possible to get just about anything from a 3D printer today with a minimum of cost. Some of the things that printers can do now might even be surprising, like this upgrade that makes [Startup Chuck]’s 3D printer capable of printing realistic-sounding cowbells out of plastic.

The key to these metal-like prints is a filament called PPS-CF which is a carbon fiber-reinforced polyphenylene sulfide, or PPS. PPS-CF has a number of advantages over other plastics including high temperature tolerance and high dimensional stability, meaning its less likely to warp or deform even in harsh environments. But like anything with amazing upsides, there are some caveats to using this material. Not only does the carbon fiber require more durable extruder nozzles but PPS-CF also needs an extremely hot print head to extrude properly in addition to needing a heated bed. In [Startup Chuck]’s specific case he modified his print head to handle temperatures of 500°C and his print bed to around 100°C. This took a good bit of work just to supply it with enough energy to get to these temperatures and caused some other problems as well, like the magnet on the printer bed demagnetizing above around 75°C.

To get to a working cowbell took more than just printer upgrades, though. He had to go through a number of calibrations and test prints to dial in not only the ideal temperature settings of the printer but the best thicknesses for the cowbell itself so it would have that distinct metallic ring. But cowbells aren’t the only reason someone might want to print with carbon-reinforced materials. They have plenty of uses for automotive, chemical processing, high voltage, and aerospace applications and are attainable for home 3D printers. Just make sure to take some basic safety precautions first.

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Back To The Future, 40 Years Old, Looks Like The Past

July 3, 2025 by 81 Comments

Great Scott! If my calculations are correct, when this baby hits 88 miles per hour, you’re gonna see some serious shit. — Doc Brown

On this day, forty years ago, July 3rd, 1985 the movie Back to the Future was released. While not as fundamental as Hackers or realistic as Sneakers, this movie worked its way into our pantheon. We thought it would be appropriate to commemorate this element of hacker culture on this day, its forty year anniversary.

If you just never got around to watching it, or if it has been a few decades since you did, then you might not recall that the movie is set in two periods. It opens in 1985 and then goes back to 1955. Most of the movie is set in 1955 with Marty trying to get back to 1985 — “back to the future”. The movie celebrates the advanced technology and fashions of 1985 and is all about how silly the technology and fashions of 1955 are as compared with the advancements of 1985. But now it’s the far future, the year 2025, and we thought we might take a look at some of the technology that was enchanting in 1985 but that turned out to be obsolete in “the future”, forty years on. Continue reading “Back To The Future, 40 Years Old, Looks Like The Past” →

It’s 2025, And We Still Need IPv4! What Happens When We Lose It?

July 3, 2025 by 76 Comments

Some time last year, a weird thing happened in the hackerspace where this is being written. The Internet was up, and was blisteringly fast as always, but only a few websites worked. What was up? Fortunately with more than one high-end networking specialist on hand it was quickly established that we had a problem with our gateway’s handling of IPv4 addresses, and normal service was restored. But what happens if you’re not a hackerspace with access to the dodgy piece of infrastructure and you’re left with only IPv6? [James McMurray] had this happen, and has written up how he fixed it.

His answer came in using a Wireguard tunnel to his VPS, and NAT mapping the IPv4 space into a section of IPv6 space. The write-up goes into extensive detail on the process should you need to follow his example, but for us there’s perhaps more interest in why here in 2025, the loss of IPv4 is still something that comes with the loss of half the Internet. As of this writing, that even includes Hackaday itself. If we had the magic means to talk to ourselves from a couple of decades ago our younger selves would probably be shocked by this.

Perhaps the answer lies in the inescapable conclusion that IPv6 answers an address space problem of concern to many in technical spaces, it neither solves anything of concern to most internet users, nor is worth the switch for so much infrastructure when mitigations such as NAT make the IPv4 address space problem less of a problem. Will we ever entirely lose IP4? We’d appreciate your views in the comments. For readers anxious for more it’s something we looked at last year.

Reliving VHS Memories With NFC And ESPHome

July 3, 2025 by 10 Comments

Like many of us of a certain vintage, [Dillan Stock] at The Stock Pot is nostalgic for VHS tapes. It’s not so much the fuzzy picture or the tracking issues we miss, but the physical experience the physical medium brought to movie night. To recreate that magic, [Dillan] made a Modern VHS with NFC and ESPHome.

NFC tags are contained in handsomely designed 3D printed cartridges. You can tell [Dillan] put quite a bit of thought into the industrial design of these: there’s something delightfully Atari-like about them, but they have the correct aspect ratio to hold a miniaturized movie poster as a label. They’re designed to print in two pieces (no plastic wasted on supports) and snap together without glue. The printed reader is equally well thought out, with print-in-place springs for that all important analog clunk.

Electronically, the reader is almost as simple as the cartridge: it holds the NFC reader board and an ESP32. This is very similar to NFC-based audio players we’ve featured before, but it differs in the programming. Here, the ESP32 does nothing related directly to playing media: it is simply programmed to forward the NFC tag id to ESPHome. Based on that tag ID, ESPHome can turn on the TV, cue the appropriate media from a Plex server (or elsewhere), or do… well, literally anything. It’s ESPHome; if you wanted to make this and have a cartridge to start your coffee maker, you could.

If this tickles your nostalgia bone, [Dillan] has links to all the code, 3D files and even the label templates on his site. If you’re not sold yet, check out the video below and you might just change your mind. We’ve seen hacks from The Stock Pot before, everything from a rebuilt lamp to an elegant downspout and a universal remote.

Continue reading “Reliving VHS Memories With NFC And ESPHome” →