Open HT Surgery Gives Cheap Transceiver All-Band Capabilities

March 22, 2024 by Dan Maloney 34 Comments

Watch out, Baofeng; there’s a new kid on the cheap handy talkie market, and judging by this hardware and firmware upgrade to the Quansheng UV-K5, the radio’s hackability is going to keep amateur radio operators busy for quite a while.

Like the ubiquitous Baofeng line of cheap transceivers, the Quansheng UV-K5 is designed to be a dual-band portable for hams to use on the 2-meter VHF and 70-centimeter UHF bands. While certainly a useful capability, these bands are usually quite range-limited, and generally require fixed repeaters to cover a decent geographic area. For long-range comms you want to be on the high-frequency (HF) bands, and you want modulations other than the FM-only offered by most of the cheap HT radios.

Luckily, there’s a fix for both problems, as [Paul (OM0ET)] outlines in the video below. It’s a two-step process that starts with installing a hardware kit to replace the radio’s stock receiver chip with the much more capable Si4732. The kit includes the chip mounted on a small PCB, a new RF choke, and a bunch of nearly invisible capacitors. The mods are straightforward but would certainly benefit from the help of a microscope, and perhaps a little hot air rework. Once the hardware is installed and the new firmware flashed, you have an HT that can receive signals down to the 20-meter band, with AM and SSB modulations, and a completely redesigned display with all kinds of goodies.

It’s important to note that this is a receive-only modification — you won’t be transmitting on the HF bands with this thing. However, it appears that the firmware allows you to switch back and forth between HF receive and VHF/UHF transceive, so the radio’s stock functionality is still there if you need it. But at $30 for the radio and $12 for the kit, who cares? Having a portable HF receiver could be pretty handy in some situations. This looks like yet another fun hack for this radio; we’ve seen a few recently, including a firmware-only band expansion and even a Trojan that adds a waterfall display and a game of Pong. Continue reading “Open HT Surgery Gives Cheap Transceiver All-Band Capabilities” →

The Lunar Odyssey: Moon Landings From The 1960s To Today’s Attempts

March 20, 2024 by Maya Posch 21 Comments

With the recent string of lunar landing attempts, it’s interesting to consider how much things have changed – or stayed the same – since the first soft landing attempts in the 1960s with the US Ranger and USSR Luna landers. During the 1950s the possibility of landing a spacecraft on the Moon’s surface was investigated and attempted by both the US and USSR. This resulted in a number of lunar lander missions in the 1960s, with the US’s Ranger 3 and 5 missing the Moon, Ranger 4 nearly missing it but instead crashing into the far side of the Moon, and eventually the USSR’s Luna 9 making the first touchdown on the lunar surface in 1966 after a string of USSR mission failures.

What’s perhaps most interesting was how these first US and USSR spacecraft managed to touch down, with Luna 9 opting to inflate a landing airbag and bounce until it came to a halt. This approach had doomed Luna 8, as its airbag got punctured during inflating, causing a hard crash. Meanwhile the US’s Surveyor 1 was the first US spacecraft to land on the Moon, opting to use a solid-fuel retrorocket to slow the craft down and three liquid-fueled vernier thrusters to prepare it for a drop down from 3.4 meters onto the lunar surface.

Now, nearly 60 years later, the landers we sent regularly make it to the lunar surface, but more often than not end up crashing or toppling over into awkward positions. How much have lunar landings really changed?

Continue reading “The Lunar Odyssey: Moon Landings From The 1960s To Today’s Attempts” →

TOPS, The DIY Robot Dog, Has Great Moves

March 15, 2024 by Donald Papp 6 Comments

We love [Aaed Musa]’s TOPS (Traverser of Planar Surfaces) which is a robot dog with custom-made actuators. The DIY is very strong with this project, and the 3D-printed parts alone took a whopping three weeks to print!

There’s additional detail on the electronics and design of TOPS in the build log of the project’s Hackaday.io page, so check it out because there are all sorts of nice design details, like the feet being cast with a silicone outer layer for better traction. We’ve previously covered [Aaed]’s DIY robotic actuator design which we’re delighted to see is put to excellent use in the finished robot.

Of course, a robot’s hardware and physical design is only part of the battle. In fact, [Aaed] says the software side of things was probably the biggest overall challenge. It takes a lot of work to make walking happen, and the process has in fact been a huge learning experience. [Aaed] already has plenty of ideas for a potential TOPS V2.

[Aaed]’s website has video tours of all stages of design and construction of TOPS, and there’s a GitHub repository for all the design details. To see it all in action, check out the short video rounding up the finished robot, embedded here just under the page break.

Continue reading “TOPS, The DIY Robot Dog, Has Great Moves” →

How Thermal Post-Curing Resin Prints Affects Their Strength

March 10, 2024 by Maya Posch 6 Comments

Tensile strength of resin parts. (Credit: CNC Kitchen) — Credit: CNC Kitchen

Resin 3D prints have a reputation for being brittle, but [Stefan] over at [CNC Kitchen] would like to dispel this myth with the thing which we all love: colorful bar graphs backed up by scientifically appropriate experiments. As he rightfully points out, the average resin printer user will just cure a print by putting it in the sunshine or in a curing station that rotates the part in front of some UV lights. This theoretically should cause these photosensitive resins to fully cure, but as the referenced Formlabs documentation and their Form Cure station indicate, there’s definitely a thermal element to it as well.

To test the impact of temperature during the UV curing process, the test parts were put into an oven along with the UV lamp. Following this uncured, ambient cured and parts cured at 40 to 80 ºC were exposed to both tensile strength tests as well as impact strength. The best results came from the Siraya Tech Blu resin cured at 80 ºC, with it even giving FDM-printed parts a run for their money, as the following graphs make clear. This shows the value of thermal post-curing, as it anneals the resin prints. This reduces their impact strength somewhat, but massively improves their tensile strength.

Continue reading “How Thermal Post-Curing Resin Prints Affects Their Strength” →

An open top of a black PC case. Inside we can see an aluminum extruded mini PC case inside the 5" optical drive bay. A Samsung SSD sits along the back wall of the case and a flash drive sits between the front of the 3D printed "drive" and the actual mini PC.

Outdated HP Microserver Gets A New Brain

March 3, 2024 by Navarre Bartz 6 Comments

What to do if you have a really cool old HP MicroServer that just can’t keep up with the demands of today? [jacksonliam] decided to restomod it by installing a mini PC into the drive bay.

The HP N54L MicroServer was still running, but its soldered CPU and non-standard motherboard made a simple upgrade impossible. Evaluating the different options, [jacksonliam] decided to save the case and PSU by transplanting an Intel Alder Lake mini PC into the drive bay with 3D printed brackets and heat set inserts.

Selecting a fanless “router” model to increase reliability, he was able to find an M.2 to mini-SAS adapter to attach the four drive cage to the NVME slot on the new PC. Power is supplied via the 12 V line on the ATX power supply and one of the mini PC’s Ethernet lines was broken out to a 3D printed PCI slot cover.

Looking for more ways to rejuvenate an old computer? How about putting a Mac mini inside an old iMac or a Raspberry Pi inside an Apple ][?

Car Driving Simulators For Students, Or: When Simulators Make Sense

February 21, 2024 by Maya Posch 69 Comments

There are many benefits to learning to fly an airplane, drive a racing car, or operate some complex piece of machinery. Ideally, you’d do so in a perfectly safe environment, even when the instructor decides to flip on a number of disaster options and you find your method of transportation careening towards the ground, or the refinery column you’re monitoring indicating that it’s mere seconds away from going critical and wiping out itself and half the refinery with it.

Still, we send inexperienced drivers in cars onto the roads each day as they either work towards getting their driving license, or have passed their driving exam and are working towards gaining experience. It is this inexperience with dangerous situations and tendency to underestimate them which is among the primary factors why new teenage drivers are much more likely to end up in crashes, with the 16-19 age group having a fatal crash nearly three times as high as drivers aged 20 and up.

After an initial surge in car driving simulators being used for students during the 1950s and 1960s, it now appears that we might see them return in a modern format.

Continue reading “Car Driving Simulators For Students, Or: When Simulators Make Sense” →

Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The 200% Typewriter

February 19, 2024 by Kristina Panos 3 Comments

You know, the really sad truth about cyberdecks and cyberdeck-adjacent builds is that many of them just end up on the shelf, collecting dust while waiting for the dystopian future. Well, not this one. No, [jefmer] says their Portable Pi sees daily use, and even comes along on the go.

Since [jefmer] is “temperamentally unsuited to 3D printing”, the Pi 4B and its accessories are nestled in a rugged, splash-proof case under some acrylic sheets. One of those accessories, the keyboard, is a KPrepublic BM40 with Gateron Yellows. In order to get used to the number and symbols layer, [jefmer] laid down some great-looking labels above the keyboard.

Although the build started with an SD card for storage, [jefmer] has since upgraded to a 120 GB SSD. This required a beefy battery pack, but the difference is that it gets around four hours of power versus five hours when using an SD card.

Continue reading “Keebin’ With Kristina: The One With The 200% Typewriter” →