Tiny Switch Ornament Plays GIFs With An ESP32

December 19, 2021 by 4 Comments

It constantly amazes us what we hackers can build these days, (electronics shortages aside) we have access to an incredible array of parts, with specifications that only a few years ago would be bank-breaking and longer ago just fantasy. It’s nice to see people building one-offs just for fun, in spite of the current difficulties getting parts to actually be delivered. For example, check out this miniaturized Nintendo Switch created by [scottbez1] that plays animated GIFs from an SD card on tiny 1.14″ LCD display.

Obviously such a diminutive hack requires a custom PCB, which was a job for KiCAD. Armed with a 3D model of the LCD, the casing and PCB outline were drawn using Fusion 360. The PCB hosts a LilyGo ESP32 module for all the heavy lifting, with the WiFi adding some fun future capabilities not yet explored. The design is about as tight as it can get without pushing the limits of the PCB process too far, including a neat trick of sneaking passives inside the body of the SD card! That’s another space-saving idea we’ll be banking.

All-in-all a neat little hack, showing some good modelling and construction techniques and a good looking end result. Code for your reference may be found on the project GitHub, but as of writing the hardware design is not available.

Whilst this project shrinks the Switch, here’s one that goes the other way and super-sizes it, and if you have a switch lite but crave a little modern charging magic, then look no further than this Qi wireless charging hack.

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A briefcase sized electronic machine with many indicator lamps and switches

Restoring A Vintage IBM I/O Tester

December 19, 2021 by 12 Comments

By now, [CuriousMarc] and his team of volunteers are well versed in 1960s hardware restoration. So when a vintage IBM I/O Tester came into their possession, a full machine makeover was all but inevitable.

The I/O Tester dates from around 1965, which roughly coincides with the introduction of IBM’s lauded System/360 computer mainframe. In addition to the computer itself, business customers could order a variety of peripherals with their computing system. These included storage devices, printers, additional operator consoles, and so on. Since these peripherals shared the same I/O design, a portable hardware testing rig was a sensible design choice. One portable low-voltage tester could be paired with any number of IBM peripherals, doing away with the need to have unique debugging panels on every piece of computing hardware.

Fast forward to the present day, and the IBM I/O Tester looks positively antique with its blinkenlight lamp panel and switches. To use the tester, simply connect up one (or both) of its chunky 104-pin connectors to your IBM peripheral of choice, insert the accompanying paper overlay, and voilà. Operators could then observe the status of the many lamps to evaluate the inner digital workings of the connected peripheral. Depending on the connected hardware, the tester could reveal the contents of data registers, printing status, disk and tape transfer status, and probably much more. The purpose of the tester’s ninety indicator lights is completely dependent on the attached peripheral, and the paired paper overlays are essential to comprehend their meaning.

After [Ken Shirriff] deciphered the documentation, it wasn’t long before the tester could be powered up using 24 VAC (normally supplied by the equipment being tested). Several burned out lamps were noted for replacement. The lamp assemblies required minor surgery due to a dubious design choice, and at least one of the toggle switches needed a new guide and a heavy dose of contact cleaner before it came back to life.

For the moment, [CuriousMarc] is using the blinkenlights panel as a surprisingly striking retro clock. With a literal truckload of vintage IBM hardware sitting in his storage, it’ll be exciting to see whether this restored tester will be pulled back into operational service someday. Readers should also check out our coverage of his previous major project, restoring an Apollo Guidance Computer.

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Kamehameha!! PCB Badge

December 19, 2021 by 7 Comments

PCB Art has surely captivated us over the past few years and we’re ever intrigued with the intricate detail the community puts into their work. We’re no strangers to [Arnov]’s work and he has impressed, yet again, with his Kamehameha PCB badge.

Unfortunately, no 555 timer was used in the making of this project, but don’t let that turn you away. Instead, we have an ATtiny84 microcontroller for implementing the logic to control the LEDs, a MOSFET-based driver for driving current through the LEDs, and, of course, the LEDs to give the “turtle destruction wave” its devastating glow. Pay really close attention to the detail [Arnov] put into the silkscreen as you can see that’s a pretty crucial part of this build.

Aside from marveling at [Arnov]’s work, fans of the OrCAD PCB designing software will learn how to import an image file into their project as [Arnov] walks through that step in his tutorial. He even has some pretty good reflow soldering tips if you’re looking to try your hand at SMD soldering.

Another cool build [Arnov]. Keep it up!

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When Does Car Hacking Become “Tampering”? The British Government Seeks Guidance

December 18, 2021 by 87 Comments

When a government decides to take a look at your particular field of experimentation, it’s never necessarily a cause for rejoicing, as British motor vehicle enthusiasts are finding out through a UK Government consultation. Titled “Future of transport regulatory review: modernising vehicle standards“, the document explains that it is part of the process of re-adopting under UK law areas which have previously been governed by the European Union. Of particular interest is the section “Tackling tampering”, which promises a new set of offences for “tampering with a system, part or component of a vehicle intended or adapted to be used on a road“.

They go into detail as to the nature of the offences, which seem to relate to the production of devices designed to negate the safety or environmental features of the car. They’re at pains to say that they have no wish to target the legitimate car modification world, for example in motorsport or restoration, but it’s easy to see how a car hacker might inadvertently fall foul of any new rules. It’s worried the enthusiasts enough that a petition has been launched on the UK parliamentary petition site, making the point that the existing yearly MOT roadworthiness test should fulfill the function of taking any illegal vehicles off the road.

We’re always wary when governments wander into our purview, and given where this is being written it’s fair to say that British governments have had their fair share of ill-considered laws in their time. But before we call doom upon the future of car hacking for Brits, it’s worth remarking that they don’t always make a mess in this arena. The rules for the Individual Vehicle Approval test for putting a home-built car on the road are far from a bureaucratic nightmare for example, instead being a relatively sensible primer in building a safe motor vehicle.

So we’d suggest not to panic just yet, but perhaps any British readers might like to respond appropriately to the consultation and the petition in the interests of nudging them in the right direction.

Thanks [Adam Quantrill] for the tip.

OpenDog Version 3 Is Ready To Go Walkies

December 18, 2021 by 12 Comments

We’ve been following [James Bruton]’s open dog project for a little while now, and with his considerable pace of work – pandemic or no pandemic – development has been incredibly rapid. The latest milestone is the public release of version 3 (Video, embedded below.) This upgrade to the system adds 3D printed cycloidal gearboxes, removing the previous belt drives. [James] had immense fun tuning the motor controller parameters for these and admits they’re not completely dialed in yet. He notes that the wider gearbox body means that the robots geometry needed to change a little, and the previous belt-drive version may have a bit of an edge, but he’s confident he can make it work (and given his incredible previous robotics builds, we totally believe he’ll nail it!)

Silicone overmolding around a 3D printed former, using a 3D printed mould

Older versions struggled with slippery plastic feet; the advantage of a predictably smooth contact shape of a rounded foot is somewhat offset by the limited contact patch size, and that means not so much grip on some surfaces. [James] solution was obvious enough – just learn how to make 3D printed silicone moulds and cast a nice rubber foot around a plastic former, and problem solved! Unfortunately he neglected to add some recesses for a lever to get in between the mould halves, so it was a bit of a struggle to separate after curing. A beginner’s mistake that won’t be repeated, we’re sure.

Full source for openDogV3 is now available on the GitHub page. Here’s the playlist for the whole project, as well as direct links for the cycloidal drive development (part1, part2, part3.) But before you all go diving in to start 3D printing your own pooch, [James] tells us that the total cost would be around $2000 all in, with the bulk of that being the motors and ODrive units, so this one for the serious builder only!

We’ve covered robot dogs a fair bit, a particularly nice example is The Dizzy Wolf, and if you’re wondering just why on earth you’d want a robot dog, then Ask Hackaday has you covered as well.

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An orange 3D printed four digit clock with rotating segments

Be Mesmerized By The Latest Time Twister

December 18, 2021 by 16 Comments

[Hans Andersson] has been creating marvelous twisting timepieces for over a decade, and we’re pleased to be able to share his latest mechanical clock contraption with our readers, the Time Twister 5.

In contrast to his previous LEGO-based clocks, version five of the Time Twister uses 3D printed segments, undoubtedly providing greater flexibility in terms of aesthetics and function. Each digit is a mechanical display, five layers vertical and three segments horizontal, with a total of three unique faces. Each layer of each display can be individually rotated by a servo, and this arrangement allows for displaying any number between zero and nine. The whole show is controlled by an Arduino MEGA and a DS3231 real-time clock.

Watching these upended prisms rotate into legible fifteen-segment digits is enjoyable enough already, but the mechanical sound created by this timepiece in motion is arguably even more satisfying. Check out the video below to see (and hear) for yourself. If you want to build one yourself, all the details are here.

We last covered [Hans Andersson] and his very first Time Twister clock way back in November 2011. Since then we’ve come across many impressive mechanical clocks, like this seven-segment work of art. We’re constantly impressed by the outstanding craftsmanship of these mechanical clocks, and it’s inspiring to see one of our OG horologists back in the saddle once more.

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the SoM module used to power a Dell Mini 1210, in an extended SODIMM form-factor

When Dell Built A Netbook With An X86 System-on-Module

December 18, 2021 by 33 Comments

Just like with pre-touchscreen cellphones having fancy innovative features that everyone’s forgotten about, there’s areas that laptop manufacturers used to venture in but no longer dare touch. On Twitter, [Kiwa] talks a fascinating attempt by Dell to make laptops with user-replaceable CPU+RAM modules. In 2008, Dell released the Inspiron Mini 1210, with its CPU, chipset and RAM soldered to a separate board in an “extended SODIMM” form-factor – not unlike the Raspberry Pi Compute Modules pre-CM4! Apparently, different versions of such “processor cards” existed for their Inspiron Mini lineup, with varying amounts of RAM and CPU horsepower. With replacement CPU+RAM modules still being sold online, that makes these Dell netbooks to be, to our knowledge, the only x86 netbooks with upgradable CPUs.

You could try and get yourself one of these laptops or replacement CPU modules nowadays, if you like tinkering with old tech – and don’t mind having a subpar experience on even Linux, thanks to the Poulsbo chipset’s notorious lack of openness. Sadly, Dell has thoroughly abandoned the concept of x86 system-on-module cards, and laptops have been getting less modular as we go – we haven’t been getting socketed CPUs since the third generation of mobile Intel boards, and even RAM is soldered to the motherboard more and more often. In theory, the “CPU daughterboard” approach could improve manufacturing yields and costs, making it possible to use a simpler large board for the motherboard and only have the CPU board be high-layer-count. However, we can only guess that this wasn’t profitable enough overall, even with all the theoretical upsides. Or, perhaps, Google-style, someone axed this project internally because of certain metrics unmet.

If you think about it, a laptop motherboard is a single-board computer; however, that’s clearly not enough for our goals of upgradability and repairability. If you’re looking to have your own way and upgrade your laptop regardless of manufacturer’s intentions, here’s an old yet impressive story about replacing the soldered-in CPU on the original Asus EEE, and a more recent story about upgrading soldered-in RAM in a Dell XPS ultrabook. And if you’re looking for retrocomputing goodness, following [Kiwa] on Twitter is a must – last seen liveblogging restoration and renovation of a Kaypro someone threw out on the curb.