SuperCapacitors Vs Batteries Again

Supercapacitors are definitely not the same as batteries, we all know that. They tend to have a very low operating voltage, and due to their operating principle of storing charge on parallel plates, their discharge curve is quite unfriendly for modern microcontroller devices. Energy storage efficiency per unit volume is also low compared with modern lithium polymer (LiPo) batteries so all in all they don’t look all that useful for many of our projects. However, as [Andreas Spiess’] latest video demonstrates, they do have some redeeming features that might make them useful for certain embedded applications.

The low operating voltage initially looks like an issue for devices operating at a typical 3.3V, and it’s tempting to simply wire a few in series and roll with it. But as [Andreas] explains in his typically clear manner, it would be necessary to have a complex power stage, operating in buck mode with capacitor voltage above the required level, and in boost mode when it heads below. Too complex – it’s much easier to simply stick with a low voltage bank of paralleled supercaps, and just operate always in boost mode. Even doing this, you’re not realistically going to get more than a handful of hours operating voltage with an always active device.

So why bother at all with supercaps, surely using a LiPo is so much easier and better? In many cases the answer is definitely a yes. But LiPo cells must not be charged in freezing temperatures (apart from certain special low temp products), else the cell can rapidly be destroyed due to lithium metal deposition at the anode. Also you need to be careful charging them, especially when they’re heavily discharged, as they are easily damaged without the proper treatment. LiPo cells operate based on chemical principles – lithium ions literally have to move around inside the structure, and eventually the battery will wear out.

Supercapacitors have the advantage of very long life (but sometimes, they do leak) much more aggressive charging and discharging behaviours and will operate down to very low temperatures. This makes them very useful when a large amount of power is available sporadically (for super fast charge cycles) or in places where temperatures stay persistently very low, such as up a mountain were solar will work, albeit slowly, but LiPo batteries will definitely not be suitable.

Other battery chemistries are available, such as Lithium Iron Phosphate which can tolerate the cold. Also you can always just insulate the battery with an integrated heater and preheat the battery to a safe charging temperature as well. So, just like everything with electronics, it’s important to choose the correct parts for your application, and it all starts with the power source. Supercapacitors might just hit an appropriate price/performance point for that special application you had in mind.

Supercapacitors aren’t really suitable for many applications, like powering an eBike or running your laptop, but hey, they did it anyway.

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Image Credit: https://3dp.se/2018/04/17/3dmeetup-lockade-entusiaster-i-alla-aldrar/

Remembering Sanjay Mortimer, Pioneer And Visionary In 3D Printing

Over the weekend, Sanjay Mortimer passed away. This is a tremendous blow to the many people who he touched directly and indirectly throughout his life. We will remember Sanjay as pioneer, hacker, and beloved spokesperson for the 3D printing community.

If you’ve dabbled in 3D printing, you might recall Sanjay as the charismatic director and co-founder of the extrusion company E3D. He was always brimming with enthusiasm to showcase something that he and his company had been developing to push 3D printing further and further. But he was also thoughtful and a friend to many in the community.

Let’s talk about some of his footprints.

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The supersonic trebuchet being modeled in software

Supersonic Projectile Exceeds Engineers Dreams: The Supersonic Trebuchet

Have you ever sat down and thought “I wonder if a trebuchet could launch a projectile at supersonic speeds?” Neither have we. That’s what separates [David Eade] from the rest of us. He didn’t just ask the question, he answered it! And he documented the entire build in a YouTube video which you can see below the break.

The trebuchet is a type of catapult that was popular for use as a siege engine before gunpowder became a thing. Trebuchets use a long arm to throw projectiles farther than traditional catapults. The focus has typically been on increasing throwing distance for the size of the projectile, or vice versa. But of course you’re here to read about the other thing that trebuchets can be used for: speed.

How fast is fast? How about a whip-cracking, sonic-booming speed in excess of 450 meters per second! How’d he do it? Mostly wood and rubber with some metal bits thrown in for safety’s sake. [David]’s video explains in full all of the engineering that went into his trebuchet, and it’s a lot less than you’d think. There’s a very satisfying montage of full power trebuchet launches that make it audibly clear that the projectile being thrown is going well past the speed of sound, with a report quite similar to that of a small rifle.

[David]’s impressive project and presentation makes it clear that all one has to do to build a supersonic trebuchet is to try. Just be careful, and watch where you shoot that thing before you put somebody’s eye out, ok?

Speaking of things that can go unexpectedly fast, check out these unpowered RC gliders that approach the speed of sound just feet off the ground. And thanks to [Keith] for the awesome Tip!

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The Medieval History Of Your Favourite Dev Board

It’s become something of a trope in our community, that the simplest way to bestow a level of automation or smarts to a project is to reach for an Arduino. The genesis of the popular ecosystem of boards and associated bootloader and IDE combination is well known, coming from the work of a team at the Interaction Design Institute Ivrea, in Northern Italy. The name “Arduino” comes from their favourite watering hole, the Bar di Re Arduino, in turn named for Arduin of Ivrea, an early-mediaeval king.

As far as we can see the bar no longer exists and has been replaced by a café, which appears on the left in this Google Street View link. The bar named for Arduin of Ivrea is always mentioned as a side note in the Arduino microcontroller story, but for the curious electronics enthusiast it spawns the question: who was Arduin, and why was there a bar named after him in the first place?

The short answer is that Arduin was the Margrave of Ivrea, an Italian nobleman who became king of Italy in 1002 and abdicated in 1014. The longer answer requires a bit of background knowledge of European politics around the end of the first millennium, so if you’re ready we’ll take Hackaday into a rare tour of medieval history.

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3D Printed Generator Build Highlights The Scientific Method

Sometimes we build to innovate, and sometimes we build just to have the satisfaction of saying we made it ourselves. Yet there is another reason to construct something ourselves: To learn, just as [Fraens] has done with this 3D-printed generator. (Video, embedded below.)

[Fraens] starts off with a jig for winding the individual coils, but then the jig itself snaps into a the stator ring. The stator ring is sandwiched by two rotors which rotate on a brass shaft suspended by needle bearings. With the exception of the hardware, all the structural parts are 3d printed.

What really separates the generator build isn’t how it’s built, but rather how [Fraens] has put it to use as tool for learning and experimentation. By plotting input torque vs electrical output, [Fraens] is able to calculate efficiencies in multiple configurations, and has some interesting conclusions to share toward the end of the video. We appreciate how the documentation and analysis help iterate the design towards higher efficiency and will inform the next build.

With some more work, we can see this going straight into a Vertical Axis Wind Turbine or attached to a Pelton Wheel for an off-grid hydro-power setup. Thanks to [Shabab] for the great Tip!

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Ask Hackaday: Why Don’t Automakers Make Their Own EV Batteries?

Sales of electric vehicles continue to climb, topping three million cars worldwide last year. All these electric cars need batteries, of course, which means demand for rechargeable cells is through the roof.

All those cells have to come from somewhere, of course, and many are surprised to learn that automakers don’t manufacture EV batteries themselves. Instead, they’re typically sourced from outside suppliers. Today, you get to Ask Hackaday: why aren’t EV batteries manufactured by the automakers themselves? Continue reading “Ask Hackaday: Why Don’t Automakers Make Their Own EV Batteries?”