Tiny Pneumatic Tool Made From A Single(-ish) Bolt

April 16, 2022 by 17 Comments

We’ve noticed a couple of things about the “Widget from a Single Bolt” genre of metalworking videos. The first thing is that almost all of them need to use a freakishly large bolt, and many of them also rely on other materials to complete the build. And secondly, these builds all pretty much depend on a lathe to transform the bolt into the intended widget.

While this single-bolt pneumatic graving tool build is guilty on that first count, it somehow manages to avoid needing a lathe. Not that [AMbros Custom] wouldn’t have greatly benefited from a lathe to make this somewhat specialized and unusual tool a reality. A graving tool or graver is used during metal engraving, the art of making controlled cuts into flat metal surfaces to render complicated designs. A powered graver like this can make engraving faster and more precise than a traditional manual graver, which is typically powered by light taps with a special hammer.

The lathe-less build [AMbros] undertook was quite ambitious given the number of moving parts and the tight tolerances needed for a pneumatic tool. The real hero here is the hand drill pressed into service as an impromptu lathe; teamed with various tools from files to emery cloth to even a Dremel and an angle grinder, it did a respectable job turning down the various parts. The entire build is shown in the video below, and it’s worth a watch just to see what ingenuity can accomplish when coupled with sheer persistence.

Hats off to [AMbros] for sticking with what was admittedly a problematic build, and here’s hoping a lathe is in his future. With that, he may be able to pull off other impressive “single-bolt” builds, like this combination padlock. Or throw another bolt or two in and pull off this cryptex-like safe.

Continue reading “Tiny Pneumatic Tool Made From A Single(-ish) Bolt” →

Paper Tape Reader Self-calibrates, Speaks USB

April 16, 2022 by 22 Comments

Input devices consisting of optical readers for punched paper tape have been around since the earliest days of computing, so why stop now? [Jürgen]’s Paper Tape Reader project connects to any modern computer over USB, acting like a serial communications device. Thanks to the device’s automatic calibration, it works with a variety of paper materials. As for reading speed, it’s pretty much only limited to how fast one can pull tape through without damaging it.

Stacked 1.6 mm PCBs act as an enclosure, of sorts.

While [Jürgen]’s device uses LEDs and phototransistors to detect the presence or absence of punched holes, it doesn’t rely on hardware calibration. Instead, the device takes analog readings of each phototransistor, and uses software-adjusted thresholds to differentiate ones from zeros. This allows it to easily deal with a wide variety of tape types and colors, even working with translucent materials. Reading 500 characters per second isn’t a problem if the device has had a chance to calibrate.

Interested in making your own? The build section of the project has all the design files; it uses only through-hole components, and since the device is constructed from a stack of 1.6 mm thick PCBs, there’s no separate enclosure needed.

Paper tape and readers have a certain charm to them. Cyphercon 4.0 badges featured tape readers, and we’ve even seen the unusual approach of encoding an I2C byte stream directly onto tape.

Calculating Pi On The 4004 CPU, Intel’s First Microprocessor

April 15, 2022 by 26 Comments

These days we are blessed with multicore 64-bit monster CPUs that can calculate an entire moon mission’s worth of instructions in the blink of an eye. Once upon a time, though, the state of the art was much less capable; Intel’s first microprocessor, the 4004, was built on a humble 4-bit architecture with limited instructions. [Mark] decided calculating pi on this platform would be a good challenge. 

It’s not the easiest thing to do; a 4-bit processor can’t easily store long numbers, and the 4004 doesn’t have any native floating point capability either. AND and XOR aren’t available, either, and there’s only 10,240 bits of RAM to play with. These limitations guided [Mark’s] choice of algorithm for calculating the only truly round number. Continue reading “Calculating Pi On The 4004 CPU, Intel’s First Microprocessor” →

Javascript Is Everywhere. Even MSDOS

April 15, 2022 by 35 Comments

Although pundits have joked that Java’s “write once, run everywhere” slogan might be better expressed as “write once, debug everywhere,” a relative of Java — JavaScript — has delivered on both promises better than its namesake. Thanks to its proliferation in browsers, JavaScript is a veritable lingua franca of computer languages which has led to entire applications being written in it using tools like Node.js and Electron, and not just browsers. But what if you are still using MSDOS or Windows 98? We know some of you do, at least on retro machines. Don’t feel left out, the DOjS project has jSH, a JavaScript engine for DOS and related operating systems.

Continue reading “Javascript Is Everywhere. Even MSDOS” →

2022 Sci-Fi Contest: A Friendly Wall Drawing Robot

April 15, 2022 by 8 Comments

Drawing on walls is fine for children, but adults tend to get bored quickly with such antics. Even more so when they realize who is responsible for cleaning up afterwards. Instead, consider delegating those duties to a friendly helper by the name of Fumik, as [engineer2you] has done.

Fumik, who looks like a cute little jellyfish, can draw pictures up to 5 meters wide and 3 meters high, making for a massive canvas. Powered by an Arduino Mega 2560 outfitted with a CNC shield, a pair of stepper motors drive pulleys with toothed belts to move Fumik to various positions along the wall. Another smaller stepper motor is used to drive the pen forwards and backwards as needed. Fumik can be programmed to trace out various designs in SVG format. These must be converted to code and programmed into the Arduino, at which point Fumik can begin work, drawing on the wall with its pen.

It’s a fun build, and based on photos shared by [engineer2you,] Fumik is quite able at drawing clean and neat designs without a lot of smudging or jagged lines. As a bonus, it’s easy to swap out the pen, so multicolored designs can be drawn in multiple passes.

We’ve seen other robot drawing builds before, too, like this capable portrait artist. Video after the break.

Continue reading “2022 Sci-Fi Contest: A Friendly Wall Drawing Robot” →

Multicolor Drawbot Highlights Importance Of Limit Switches

April 15, 2022 by 5 Comments

Plotters and drawing robots are fun projects that let you create art with all the precision and perfection that computer numerical control can deliver. [TUENHIDIY] demonstrates that ably with the Multicolor DrawBot.

The build relies on a simple XY Cartesian design, using a pair of NEMA 17 stepper motors. It’s built in the typical CoreXY fashion, running GRBL firmware on an Arduino Uno.

Where [TUENHIDIY] gets creative is in the pen itself. Rather than using a simple ballpoint or marker, instead, a retractable multicolor pen is used instead. With the multicolor pen on board, [TUENHIDIY] notes the importance of limit switches in the design. These allow the the ‘bot to make multiple passes, each time in a different color, to build up a multicolor image. Without the limit switches in place, it would be impossible to line up each following pass.

We’d love to see the build taken even further with a servo-based system for switching colors automatically. As it is, though, [TUENHIDIY] has a capable plotter that can deliver tidy multicolor artworks.

One of the more curious applications of plotters of late are those used to send faux handwritten letters through the postal system.  Video after the break.

Continue reading “Multicolor Drawbot Highlights Importance Of Limit Switches” →

2022 Sci-Fi Contest: Motorized AT-AT Walker Gets Around With Servos

April 15, 2022 by 6 Comments

The AT-AT Walker was one of the more fearsome weapons of the Star Wars universe, even if it was incredibly slow and vulnerable to getting tangled up in Rebel tow cables. However, you can build your own small-scale example using servos for propulsion, as [Luke J. Barker] ably demonstrates.

Taking off the outer shell reveals the servo motors driving the leg linkages.

The build is a remix of the motorized AT-AT from [LtDan] on Thingiverse, originally powered by a 90 rpm DC gearmotor. [Luke] remixed the design, setting it up to be driven by eight servomotors instead. They’re controlled from a SparkFun RedBoard Edge, an Arduino-compatible microcontroller board that fits rather neatly inside the AT-AT shell.

Programmed with a simple sine-wave walk cycle, the AT-AT ambles along in a ponderous manner. It’s altogether very much like the real fictitious thing, albeit without the scorching sizzle of blaster fire ringing out across a frozen plain.

Quadruped vehicles never really caught on for military use, but that’s not to say nobody ever tried. Video after the break.

Continue reading “2022 Sci-Fi Contest: Motorized AT-AT Walker Gets Around With Servos” →