Two images side by side. One shows a laptop opened to a map view with a vehicle model showing a vehicles location. A transparent overlay shows various blue-ish buttons for sending commands to the vehicle. The image on the right is of the interior of a Nissan Leaf. Visible are the very edge of the steering wheel, the center dash including the infotainment display, vents, and shifter, and part of the right side of the dash. Passenger and driver legs are just barely visible at the bottom of the image.

Hack Turns Nissan Leaf Into Giant RC Car

June 24, 2025 by Navarre Bartz 29 Comments

As cars increasingly become computers on wheels, the attack surface for digital malfeasance increases. The [PCAutomotive] group shared their exploit for turning the 2020 Nissan Leaf into 1600 kg RC car at Black Hat Asia 2025.

Starting with some scavenged infotainment systems and wiring harnesses, the group built test benches able to tear into vulnerabilities in the system. An exploit was found in the infotainment system’s Bluetooth implementation, and they used this to gain access to the rest of the system. By jamming the 2.4 GHz spectrum, the attacker can nudge the driver to open the Bluetooth connection menu on the vehicle to see why their phone isn’t connecting. If this menu is open, pairing can be completed without further user interaction.

Once the attacker gains access, they can control many vehicle functions, such as steering, braking, windshield wipers, and mirrors. It also allows remote monitoring of the vehicle through GPS and recording audio in the cabin. The vulnerabilities were all disclosed to Nissan before public release, so be sure to keep your infotainment system up-to-date!

If this feels familiar, we featured a similar hack on Tesla infotainment systems. If you’d like to hack your Leaf for the better, we’ve also covered how to fix some of the vehicle’s charging flaws, but we can’t help you with the loss of app support for early models.

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Making Corrugated Cardboard Stronger And Waterproof

June 15, 2025 by Maya Posch 45 Comments

As useful as corrugated cardboard is, we generally don’t consider it to be a very sturdy material. The moment it’s exposed to moisture, it begins to fall apart, and it’s easily damaged even when kept dry. That said, there are ways to make corrugated cardboard a lot more durable, as demonstrated by the [NightHawkInLight]. Gluing multiple panels together so that the corrugation alternates by 90 degrees every other panel makes them more sturdy, with wheat paste (1:5 mixture of flour and water) recommended as adhesive.

Other tricks are folding over edges help to protect against damage, and integrating wood supports. Normal woodworking tools like saws can cut these glued-together panels. Adding the wheat paste to external surfaces can also protect against damage. By applying kindergarten papier-mâché skills, a custom outside layer can be made that can be sanded and painted for making furniture, etc.

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RC rover/car with red and yellow-sided wheels. Electronics are visible on top of vehicle.

An RC Car Driven With Old 3D Printer Motors

June 15, 2025 by Ian Bos 5 Comments

With the newer generation of quick and reliable 3D printers, we find ourselves with the old collecting dust and cobwebs. You might pull it out for an emergency print, that is if it still works… In the scenario of an eternally resting printer (or ones not worth reviving), trying to give new life to the functional parts is a great idea. This is exactly what [MarkMakies] did with a simple RC rover design from an old Makerbot Replicator clone.

Using a stepper motor to directly drive each wheel, this rover proves its ability to handle a variety of terrain types. Stepper motors are far from the most common way to drive an RC vehicle, but they can certainly give enough power. Controlling these motors is done from a custom protoboard, allowing the use of RC control. Securing all these parts together only requires a couple of 3D printed parts and the rods used to print them. Throw in a drill battery for power, and you can take it nearly anywhere!

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Using A Videocard As A Computer Enclosure

June 10, 2025 by Maya Posch 9 Comments

The CherryTree-modded card next to the original RTX 2070 GPU. (Credit: Gamers Nexus)

In the olden days of the 1990s and early 2000s, PCs were big and videocards were small-ish add-in boards that blended in with other ISA, PCI and AGP cards. These days, however, videocards are big and computers are increasingly smaller. That’s why US-based CherryTree Computers did what everyone has been joking about, and installed a PC inside a GPU, with [Gamers Nexus] having the honors of poking at the creatively titled GeeFarce 5027POS Micro Computer.

As CherryTree describes it on their website, this one-off build was the result of a joke about how GPUs nowadays are more expensive than the rest of the PC combined. Thus they did what any reasonable person would do and put an Asus NUC 13 with a 13th gen Core i7, 64 GB of and 2 TB of NVMe storage inside an (already dead) Asus Aorus RTX 2070 GPU.

In the [Gamers Nexus] video we can see that it’s definitely a quick-and-dirty build, with plenty of heatshrink and wires running everywhere in addition to the chopped off original heatsink. That said, from a few meter away it still looks like a GPU, can be installed like a GPU (but the PCIe connector does nothing) and is in the end a NUC PC inside a GPU shell that you can put a couple of inside a PC case.

Presumably the next project we’ll see in this vein will see a full-blown x86 system grafted inside a still functioning GPU, which would truly make the ‘install the PC inside the GPU’ meme a reality.

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3D Printing A Capable RC Car

June 2, 2025 by Lewin Day 6 Comments

You can buy all sorts of RC cars off the shelf, but doing so won’t teach you a whole lot. Alternatively, you could follow [TRDB]’s example, and design your own from scratch.

The Lizard, as it is known, is a fun little RC car. It’s got a vaguely Formula 1-inspired aesthetic, and looks fetching with the aid of two-tone 3D printed parts. It’s designed for speed and handling, with a rear-wheel-drive layout and sprung suspension at all four corners to soak up the bumps. The majority of the vehicle is 3D printed in PETG, including the body and the gearbox and differential. However, some suspension components are made in TPU for greater flexibility and resistance to impact. [TRDB] specified commercial off-the-shelf wheels to provide good grip that couldn’t easily be achieved with 3D-printed tires. An ESP32 is responsible for receiving commands from [TRDB’s] custom RC controller running the same microcontroller. It sends commands to the speed controller that runs the Lizard’s brushed DC motor from a 3S lithium-polymer battery.

The final product looks sleek and handles well. It also achieved a GPS-verified top speed of 48 km/h as per [TRDB’s] testing. We’ve seen some other great DIY RC cars over the years, too, like this example that focuses on performance fundamentals. Video after the break.

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A Look Inside A Lemon Of A Race Car

May 21, 2025 by Fenix Guthrie 7 Comments

Automotive racing is a grueling endeavor, a test of one’s mental and physical prowess to push an engineered masterpiece to its limit. This is all the more true of 24 hour endurance races where teams tag team to get the most laps of a circuit in over a 24 hour period. The format pushes cars and drivers to the very limit. Doing so on a $500 budget as presented by the 24 hours of Lemons makes this all the more impressive!

Of course, racing on a $500 budget is difficult to say the least. All the expected Fédération Internationale de l’Automobile (FIA) safety requirements are still in place, including roll cage, seats and fire extinguisher. However, brakes, wheels, tires and safety equipment are not factored into the cost of the car, which is good because an FIA racing seat can run well in excess of the budget. Despite the name, most races are twelve to sixteen hours across two days, but 24 hour endurance races are run. The very limiting budget and amateur nature of the event has created a large amount of room for teams to get creative with car restorations and race car builds.

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3D Printing Uranium-Carbide Structures For Nuclear Applications

May 19, 2025 by Maya Posch 11 Comments

Fabrication of uranium-based components via DLP. (Zanini et al., Advanced Functional Materials, 2024)

Within the nuclear sciences, including fuel production and nuclear medicine (radiopharmaceuticals), often specific isotopes have to be produced as efficiently as possible, or allow for the formation of (gaseous) fission products and improved cooling without compromising the fuel. Here having the target material possess an optimized 3D shape to increase surface area and safely expel gases during nuclear fission can be hugely beneficial, but producing these shapes in an efficient way is complicated. Here using photopolymer-based stereolithography (SLA) as recently demonstrated by [Alice Zanini] et al. with a research article in Advanced Functional Materials provides an interesting new method to accomplish these goals.

In what is essentially the same as what a hobbyist resin-based SLA printer does, the photopolymer here is composed of uranyl ions as the photoactive component along with carbon precursors, creating solid uranium dicarbide (UC₂) structures upon exposure to UV light with subsequent sintering. Uranium-carbide is one of the alternatives being considered for today’s uranium ceramic fuels in fission reactors, with this method possibly providing a reasonable manufacturing method.

Uranium carbide is also used as one of the target materials in ISOL (isotope separation on-line) facilities like CERN’s ISOLDE, where having precise control over the molecular structure of the target could optimize isotope production. Ideally equivalent photocatalysts to uranyl can be found to create other optimized targets made of other isotopes as well, but as a demonstration of how SLA (DLP or otherwise) stands to transform the nuclear sciences and industries.