E3D Introduces Tool Changing 3D Printer

March 24, 2018 by Brian Benchoff 40 Comments

E3D has introduced their latest answer to multimaterial printing at the Midwest RepRap Festival this weekend. Their research project into a 3D printer with the ability to change toolheads is the latest advancement in multimaterial printing. It’s a work of engineering brilliance, and they’ve already written up their teardown on how this all came to be.

While milling machines and other fancy industrial CNC have had tool changing for decades, and the subject has been pursued by the RepRap community for a few years now, it really hasn’t caught on. The question then is, what is tool changing on a 3D printer good for? The answer is multimaterial printing, and doing it in a way that doesn’t have the downsides of current methods of printing with multiple materials.

There are three current methods of printing in multiple materials. The first is putting two nozzles on the same extruder, but this has the downside of one nozzle interfering with the other. The second is pushing two different kinds of plastic through the same nozzle, such as in the E3D Cyclops, or Prusa’s multimaterial upgrade. This has the downside of cross-contamination, and you can’t print in materials that require different temperature profiles. The third method is simply using multiple carriages on the same machine, such as the lovely stuff from Autodesk or Project Escher. This last method is horrifically complex.

The answer the problem of multimaterial printing is hot-swapping toolheads, but to do this you need precision and repeatability. The folks at E3D have been working on this for years, and I remember seeing some experiments with electro-permanent magnets a few MRRFs ago, but now they finally have a solution. The answer is simply a cam that’s turned by a cheap hobby servo. This is kinematic coupling that allows the carriage to clamp onto a toolhead with 5 μm precision.

Right now, E3D’s experiments in toolchanging 3D printers have culminated in a single 3D printer featuring their toolchange carriage, four toolheads, some amazing linear rails, and a CoreXY configuration. The prints that are coming off of this printer are spectacular. There are four-color Benchies, and the drivetrain of a remote-controlled car with gears printed in Taulman plastic and a driveshaft printed in ABS. The car was a single print made with multiple hotends, demonstrating most of the problems of multimaterial printing disappear with the E3D swapping toolhead printer.

The cam-lock mechanism on the carriage

Cam-lock mechanism

toolheads

two-color multimaterial print

four-color benchy

Cute Kracken

If you’re interested in purchasing one of these printers, E3D currently has a survey for potential buyers and a deposit queue for any future purchases.

Hackaday Links: March 18, 2018

March 18, 2018 by Brian Benchoff 10 Comments

Oh, boy. You know what’s happening next weekend? The Midwest RepRap Festival. The greatest 3D printing festival on the planet is going down next Friday afternoon until Sunday afternoon in beautiful Goshen, Indiana. Why should you go? Check this one out. To recap from last year, E3D released a new extruder, open source filaments will be a thing, true color filament printing in CMYKW is awesome, and we got the world’s first look at the infinite build volume printer. This year, The Part Daddy, a 20-foot-tall delta bot will be there once again. It’s awesome and you should come.

We launched the 2018 Hackaday Prize this week. Why should you care? Because we’re giving away $200,000 in prizes. There are five challenges: the Open Hardware Design Challenge, Robotics Module, Power Harvesting, Human-Computer Interface, and Musical Instrument Challenge. That last one is something I’m especially interested in for one very specific reason. This is a guitorgan.

Building a computer soon? Buy your SSD now. Someone fell asleep on the e-stop at a Samsung fab, and now 3.5% of global NAND production for March has been lost.

Need to put an Arduino in the cloud? Here’s a shield for that. It’s a shield for SIMCom’s SIM7000-series module, providing LTE for a microcontroller. Why would you ever need this? Because 2G is dead, for various values of ‘dead’. 3G is eventually going to go the same way.

A bridge collapsed in Florida this week. A pedestrian walkway at Florida International University collapsed this week, killing several. The engineering efforts are still underway to determine the cause of the accident, but some guy from Canukistan posted a pair of informative videos discussing I-beams and pre-tensioned concrete. It’s going to be months until the fault (and responsibility) will be determined, but until then we have the best footage yet of this collapse. It’s dash cam footage from a truck that rolled up to the red light just before the collapse. This is one that’s going to go down in engineering history along with the Hyatt Regency collapse.

Need to test your app? Here’s a delta robot designed for phones. You would be shocked at how popular this robot is.

Hackaday Links: March 11, 2018

March 11, 2018 by Brian Benchoff 18 Comments

Guess what’ll be wrapping up in just two weeks? The Midwest RepRap Festival, the largest con for open source 3D printing in the world. MRRF is going down in Goshen, Indiana on March 23rd through March 25th. Tickets are free! If you’re looking for a hotel, I can speak from experience that the Best Western is good and close to the con, and I haven’t heard anything bad about the Holiday Inn Express.

Want to go to a convention with even weirder people? Somehow or another, a press release for Contact In The Desert, the largest UFO conference in the world, ended up in my inbox. It’s on the first weekend in June near Cochilla. Why is this significant? Because the greatest people-watching experience you’ll ever see, AlienCon 2018, is happening in Pasadena just two weeks later. The guy with the hair from Ancient Aliens will be at both events. Why are they having a UFO conference where military planes fly all the time? Wouldn’t it be better to rule out false positives?

The entirety of Silicon Valley tech culture is based upon the principle of flouting laws and regulations. We have reached a new high water mark. Swarm Technologies, a ‘stealth startup’ working on ‘Internet of Things’ satellites recently sent up four 0.25U cubesats on an ISRO flight. The satellites were deployed and are currently in orbit. This is somewhat remarkable, because the FCC, the government body responsible for regulating commercial satellites, dismissed Swarm’s application for launch on safety grounds. As reported by IEEE Spectrum, this is the first ever unauthorized launch of commercial satellites.

The TRS-80 Model 100 was one of the first, best examples of a ‘notebook’ computer. It had a QWERTY keyboard, an LCD, and ran off a few AA batteries for 20 hours. It’s the perfect platform for a Raspberry Pi casemod, and now someone has finally done it. [thecodeman] stuffed a Pi into a broken model M100 and replaced the old LCD with a 7.8″ 400×1280 pixel display. The display is the interesting part here, and it comes from EarthLCD, part number earthlcd-7-4001280.

The Flite Test crew is famous for their foam board RC airplanes, but they have historically had some significantly more interesting builds. Can you fly a cinder block? Yep. Can you fly a microwave and have it pop popcorn? Yep. Their latest crazy project is a flying Little Tikes Cozy Coupe, the ubiquitous red and yellow toy car meant to fit a toddler. The wings are made out of cardboard, the motors — both of them — generate thirty pounds of thrust each, and you can weld with the batteries. Does it fly? Yes, until the wings collapsed and the Cozy Coupe plummeted to the ground. Watch the video, it’s a great demonstration of designing a plane to rotate off the ground.

Can Open-source Hardware Be Like Open-source Software?

February 27, 2018 by Elliot Williams 116 Comments

Hardware and software are certainly different beasts. Software is really just information, and the storing, modification, duplication, and transmission of information is essentially free. Hardware is expensive, or so we think, because it’s made out of physical stuff which is costly to ship or copy. So when we talk about open-source software (OSS) or open-source hardware (OSHW), we’re talking about different things — OSS is itself the end product, while OSHW is just the information to fabricate the end product, or have it fabricated.

The fabrication step makes OSHW essentially different from OSS, at least for now, but I think there’s something even more fundamentally different between the current state of OSHW and OSS: the pull request and the community. The success or failure of an OSS project depends on the community of people developing it, and for smaller projects that can hinge on the ease of a motivated individual digging in and contributing. This is the main virtue of OSS in my opinion: open-source software is most interesting when people are reading and writing that source.

With pure information, it’s essentially free to copy, modify, and push your changes upstream so that others can benefit. The open hardware world is just finding its feet in this respect, but that’s changing as we speak, and I have great hopes. Costs of fabrication are falling all around, open and useful tools are being actively developed to facilitate interchange of the design information. I think there are lessons that OSHW can learn from the OSS community’s pull-request culture, and that will help push the hardware hacker’s art forward.

What would it take to get you to build someone else’s OSHW project, improve on it, and contribute back? That’s a question worth a thoughtful deep dive.

Continue reading “Can Open-source Hardware Be Like Open-source Software?” →

Review Of The Moai SLA 3D Printer

February 26, 2018 by Al Williams 26 Comments

It is funny how we always seem to pay the same for a new computer. The price stays the same, but the power of the computer is better each time. It would appear 3D printers may be the same story. After all, it wasn’t long ago that sinking a thousand bucks or more on a 3D printer wouldn’t raise any eyebrows. Yet today you can better printers for a fraction of that and $1,300 will buy you an open source Moai SLA printer as a kit. [3D Printing Nerd] took a field trip to MatterHackers to check the machine out and you can see the results in the video below.

The printer uses a 150 mW laser to make parts up to 130 mm by 130 mm by 180 mm. The laser spot size is 70 micron (compare that to the typical 400 micron tip on a conventional printer). The prints require an alcohol bath after they are done followed by a UV curing step that takes a few hours.

Continue reading “Review Of The Moai SLA 3D Printer” →

Hackaday Links: February 25, 2018

February 25, 2018 by Brian Benchoff 18 Comments

Hipster hardware! [Bunnie] found something interesting in Tokyo. It’s a LED matrix display, with a few PDIP chips glued onto the front. There are no through-holes or vias, and these PDIPs can’t be seen through on the back side of the board. Someone is gluing retro-looking chips onto boards so it looks cool. It’s the ‘gluing gears to everything therefore steampunk’ aesthetic. What does this mean for the future? Our tubes and boxes of 74-series chips will be ruined by a dumb kid with a hot glue gun when we’re dead.

Is it Kai-CAD or Key-CAD? Now you can share your troubles with the greatest problem in Electronic Design Automation with others.

Speaking of unimaginable problems in EDA suites and PCB design tools, here’s a Git-based visual version control thingy for Eagle. Cadlab.io is a version control system for Github and Eagle that offers visual diff of PCB layouts and schematics. Neat? Yes, especially if you have more than one person working on a board.

How about a 3D printed business card embosser? [Taekyeom] designed and printed a pair of 3D rollers, one of which is embossed with the ‘negative’ of a design, the other with the ‘positive’ of a design. When rolled against each other, these rollers mesh and putting a piece of paper through the pinky pinching machine embosses paper. Add a frame, a handle, and a few zip ties for belts, and you have a fully 3D printed paper embosser.

There’s a new ransomware that encrypts your files and won’t allow you to access them until you pay someone some crypto. Big news, huh? Well, yes, actually. The HC7 Planetary ransomware is apparently the first bit of ransomware that accepts Etherium. ETH is all grown up now.

Aw, snap, 3D printers with automatic tool changing. This is a project from E3D that shows off magnetic (?) extruders and hot ends for 3D printers. You can change your hot end (and nozzle, and filament) in mid-print. What does this mean? Well, swapping filament is the most obvious use case, but the Prusa system might have this nailed down. What is more interesting is swapping hotends, allowing you to print in multiple temperatures (and different materials), and maybe even different nozzle sizes. This is coming to MRRF, the greatest 3D printing con on the planet. MRRF is happening in March 23-25th in beautiful scenic Goshen, Indiana.

A hardware demoscene? Yes, it’s true! #badgelife is a hardware demoscene wrapped up around wearable conference badges. We just had a meetup in San Francisco this week, and the talks were amazing. [Kerry Scharfglass] talked about scaling one Diamond Age badge to one hundred Diamond Age badges. [Whitney Merrill] talked about building badges for the Crypto and Privacy village at Defcon. If you’re into electronics, you are, by default, into manufacturing and this is the best education in manufacturing and logistics you will ever get. The true pros know how to reduce air freight costs by two hundred percent!

Hackaday Links: February 18, 2018

February 18, 2018 by Brian Benchoff 50 Comments

Hacker uses pineapple on unencrypted WiFi. The results are shocking! Film at 11.

Right on, we’ve got some 3D printing cons coming up. The first is MRRF, the Midwest RepRap Festival. It’s in Goshen, Indiana, March 23-25th. It’s a hoot. Just check out all the coverage we’ve done from MRRF over the years. Go to MRRF.

We got news this was going to happen last year, and now we finally have dates and a location. The East Coast RepRap Fest is happening June 22-24th in Bel Air, Maryland. What’s the East Coast RepRap Fest? Nobody knows; this is the first time it’s happening, and it’s not being produced by SeeMeCNC, the guys behind MRRF. There’s going to be a 3D printed Pinewood Derby, though, so that’s cool.

జ్ఞ‌ా. What the hell, Apple?

Defcon’s going to China. The CFP is open, and we have dates: May 11-13th in Beijing. Among the things that may be said: “Hello Chinese customs official. What is the purpose for my visit? Why, I’m here for a hacker convention. I’m a hacker.”

Intel hit with lawsuits over security flaws. Reuters reports Intel shareholders and customers had filed 32 class action lawsuits against the company because of Spectre and Meltdown bugs. Are we surprised by this? No, but here’s what’s interesting: the patches for Spectre and Meltdown cause a noticeable and quantifiable slowdown on systems. Electricity costs money, and companies (server farms, etc) can therefore put a precise dollar amount on what the Spectre and Meltdown patches cost them. Two of the lawsuits allege Intel and its officers violated securities laws by making statements or products that were false. There’s also the issue of Intel CEO Brian Krzanich selling shares after he knew about Meltdown, but before the details were made public. Luckily for Krzanich, the rule of law does not apply to the wealthy.

What does the Apollo Guidance Computer look like? If you think it has a bunch of glowey numbers and buttons, you’re wrong; that’s the DSKY — the user I/O device. The real AGC is basically just two 19″ racks. Still, the DSKY is very cool and a while back, we posted something about a DIY DSKY. Sure, it’s just 7-segment LEDs, but whatever. Now this project is a Kickstarter campaign. Seventy bucks gives you the STLs for the 3D printed parts, BOM, and a PCB. $250 is the base for the barebones kit.