Bringing Modern Control To An Old Radio

January 11, 2021 by 13 Comments

The modern ham radio shack can take many forms. Some are shrines the “boat anchor” radios of old, named for their considerable weight. Others are simply a small, unassuming software-defined radio (SDR) hooked up to a laptop. Nowadays, many shacks fall somewhere in the middle. It’s not uncommon to find a sleek Icom IC-7300 sitting atop an ancient Hallicrafters SX-115 (which sounds suspiciously like the author’s setup). When a ham wants to work a digital mode such as FT-8, they will undoubtedly reach for a newer radio complete with USB (Universal Serial Bus in this case, not Upper Sideband) rig control — but what if the newest piece of equipment they have is a thirty-year-old Kenwood?

If that sounds like you, then fear not because [Steve Bossert] has you covered. He took his trusty Kenwood TS-50, a classic radio from 1993 whose most advanced feature is fuzzy logic, and upgraded it with USB (again, the serial bus) control.

When Kenwood designed the TS-50, they had computer control in mind. There’s a hidden port on the bottom of the unit which reveals a connector that mates with Kenwood’s proprietary (and expensive) set of serial control cables. Thankfully, the engineers over at Kenwood decided to use UART for PC communication, so slapping a USB port in the radio’s case isn’t as daunting as it may sound. [Steve] picked up a CP2104 USB-TTL UART Serial Adapter and wired it up to the radio’s control port. After a bit of drilling, screwing, and gluing, the radio had an upgraded (and non-proprietary!) interface compatible with the ever-popular hamlib. While this doesn’t cover all radio control functions, it gets you tuning, which is pretty important. For a fully modern radio experience, [Steve] suggests using the 8-pin mic connector along with an interface such as Rigblaster or Signalink. This adds PTT and audio signal routing.

If you want to try this for yourself, be sure to check out [Steve]’s extremely well-documented writeup. You could even take this a step further and control your TS-50 from your smartphone with this HTML5 interface we saw a few months back.

The V-Bomber Ejector Seat Controversy

January 11, 2021 by 58 Comments

Once upon a time, bailing out of a plane involved popping open the roof or door, and hopping out with your parachute, hoping that you’d maintained enough altitude to slow down before you hit the ground. As flying speeds increased and aircraft designs changed, such escape became largely impossible.

Ejector seats were the solution to this problem, with the first models entering service in the late 1940s. Around this time, the United Kingdom began development of a new fleet of bombers, intended to deliver its nuclear deterrent threat over the coming decades. The Vickers Valiant, the Handley Page Victor, and the Avro Vulcan were all selected to make up the force, entering service in 1955 through 1957 respectively. Each bomber featured ejector seats for the pilot and co-pilot, who sat at the front of the aircraft. The remaining three crew members who sat further back in the fuselage were provided with an escape hatch in the rear section of the aircraft with which to bail out in the event of an emergency.

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Laser Blasts Out High-Quality PCBs

January 11, 2021 by 53 Comments

With how cheap and how fast custom PCBs have gotten, it almost doesn’t make sense to roll your own anymore, especially when you factor in the messy etching steps and the less than stellar results. That’s not the only way to create a PCB, of course, and if you happen to have access to a 20-Watt fiber laser, you can get some fantastic homemade PCBs that are hard to tell from commercial boards.

Lucikly, [Saulius Lukse] of Kurokesu fame has just such a laser on hand, and with a well-tuned toolchain and a few compromises, he’s able to turn out 0.1-mm pitch PCBs in 30 minutes. The compromises include single-sided boards and no through-holes, but that should still allow for a lot of different useful designs. The process starts with Gerbers going through FlatCAM and then getting imported into EZCAD for the laser. There’s a fair bit of manual tweaking before the laser starts burning away the copper between the traces, which took about 20 passes for 0.035-mm foil on FR4. We have to admit that watching the cutting proceed in the video below is pretty cool.

Once the traces are cut, UV-curable solder resist is applied to the whole board. After curing, the board goes back to the laser for another pass to expose the pads. A final few passes with the laser turned up to 11 cuts the finished board free. We wonder why the laser isn’t used to drill holes; we understand that vias would be hard to connect to the other side, but it seems like through-hole components could be supported. Maybe that’s where [Saulius] is headed with this eventually, since there are traces that terminate in what appears to be via pads.

Whatever the goal, these boards are really slick. We usually see lasers used to remove resist prior to traditional etching, so this is a nice change.

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Retro Terminals Bring Some Style To Your Desktop

January 11, 2021 by 23 Comments

It wasn’t so long ago that a desktop computer was just a beige box with another, heavier, beige box sitting next to it or maybe perched on top. They’re a bit more visually exciting these days, with even mass produced PCs now shipping with RGB lighting and clear side panels. But even so, few could really look at a modern desktop computer and call it objectively beautiful.

But [Oriol Ferrer Mesià] wonders if we couldn’t improve on things a bit. Over the last few months, he’s been experimenting with small 3D printed enclosures that reimagine the traditional desktop computer aesthetic. With their distinctively retro-futuristic style, they look like the kind of gadgets science magazines in the 1960s thought would be dotting kitchens, living rooms, and space stations by the year 2000. But unlike those fanciful creations, each one of these beauties is a fully functional computer.

A few of the designs are relatively conservative, and not entirely unlike some of the old “dumb terminals” of the 1970s. With a Raspberry Pi 4 and a tablet-sized screen, these diminutive terminals would be perfectly usable for light desktop work or some retro gaming.

But we particularly like the ultra-widescreen design that [Oriol] has come up with. With a fairly unusual 4:1 aspect ratio LCD, the printed enclosure for this one was so large that it had to be done in two pieces on his Ender 3. To keep the 8″ 1920 x 480 panel well fed, this design uses a Jetson Nano 2GB which has considerably more graphical punch than other Linux SBCs of similar size and price.

As part of the recent cyberdeck craze, we’ve seen plenty of people recreating the look and feel of vintage portable computers with 3D printed cases and modern components. Desktop creations have been far less common, but with gorgeous designs like these to serve as inspiration, that may change.

Circuit Sculpture Vibration Sensor

January 10, 2021 by 15 Comments

Here’s your useful and beautiful circuit for the day — [New Pew]’s vibration sensor takes manual control of the flip-flop inside a 555 timer and lights an LED in response. Use it to detect those vibrations you expect, like laundry machines, or those you only suspect, like the kind that might be coming from your engine. This gadget isn’t super-precise, but it will probably get the job done.

The vibration-detecting bit is a tiny ball bearing soldered to the spring from an old pen, which is tied between the trigger and ground pins of the 555. When the chip is powered with a 9 V battery, nearby vibrations will induce wiggle in the spring, causing the ball bearing to contact the brass rod and completing the circuit. When this happens, the internal flip flop’s output goes high, which turns on the LED. Then the flip flop must be reset with a momentary button. Check out the build video after the break.

Want to pick up Earthly vibrations? You can detect earthquakes with a homemade variable capacitor, a 555, and a Raspberry Pi.

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Wooden Cassette Tape Is A Veneer Stackup Seeking A Few Good Walkmen

January 10, 2021 by 34 Comments

While the days of audio cassette tapes are long over for almost everyone, magnetic tape still enjoys extensive use in some other realms such as large-scale data backup. Those that are still using it to store their tunes are a special subset of audio enthusiasts. [Frank] still has a working tape deck, and enthusiasm for classic non-vinyl sound. His homage to audio tape? Building a working cassette made (almost) entirely of wood.

The cassette is modeled on the formerly popular Maxell XL-II and the first versions of this build were modeled in paper. Once the precise dimensions of the enclosure were determined, [Frank] got to work building the final version from wood in a decidedly 2D process. He used a plotter to cut layers out of a wood veneer and glued them together one-by-one. The impressive part of this build is that the tape reel bearings are also made from wood, using a small piece as a race that holds the reels without too much friction.

Once everything was pieced together and glued up, [Frank] had a perfect working cassette tape made entirely from wood with the exception of the magnetic tape and a few critical plastic parts that handle the tape directly. The build is an impressive piece of woodworking, not unlike the solid wood arcade cabinet from a few days ago.

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Hackaday Links: January 10, 2021

January 10, 2021 by 36 Comments

You know that feeling when your previously niche hobby goes mainstream, and suddenly you’re not interested in it anymore because it was once quirky and weird but now it’s trendy and all the newcomers are going to come in and ruin it? That just happened to retrocomputing. The article is pretty standard New York Times fare, and gives a bit of attention to the usual suspects of retrocomputing, like Amiga, Atari, and the Holy Grail search for an original Apple I. There’s little technically interesting in it, but we figured that we should probably note it since prices for retrocomputing gear are likely to go up soon. Buy ’em while you can.

Remember the video of the dancing Boston Dynamics robots? We actually had intended to cover that in Links last week, but Editor-in-Chief Mike Szczys beat us to the punch, in an article that garnered a host of surprisingly negative comments. Yes, we understand that this was just showboating, and that the robots were just following a set of preprogrammed routines. Some commenters derided that as not dancing, which we find confusing since human dancing is just following preprogrammed routines. Nevertheless, IEEE Spectrum had an interview this week with Boston Dynamics’ VP of Engineering talking about how the robot dance was put together. There’s a fair amount of doublespeak and couched terms, likely to protect BD’s intellectual property, but it’s still an interesting read. The take-home message is that despite some commenters’ assertions, the routines were apparently not just motion-captured from human dancers, but put together from a suite of moves Atlas, Spot, and Handle had already been trained on. That and the fact that BD worked with a human choreographer to work out the routines.

Looks like 2021 is already trying to give 2020 a run for its money, at least in the marketplace of crazy ideas. The story, released in Guitar World of all places, goes that some conspiracy-minded people in Italy started sharing around a schematic of what they purported to be the “5G chip” that’s supposedly included in the SARS-CoV-2 vaccine. The reason Guitar World picked it up is that eagle-eyed guitar gear collectors noticed that the schematic was actually that of the Boss MetalZone-2 effects pedal, complete with a section labeled “5G Freq.” That was apparently enough to trigger someone, and to ignore the op-amps, potentiometers, and 1/4″ phone jacks on the rest of the schematic. All of which would certainly smart going into the arm, no doubt, but seriously, if it could make us shred like this, we wouldn’t mind getting shot up with it.

Remember the first time you saw a Kindle with an e-ink display? The thing was amazing — the clarity and fine detail of the characters were unlike anything possible with an LCD or CRT display, and the fact that the display stayed on while the reader was off was a little mind-blowing at the time. Since then, e-ink technology has come considerably down market, commoditized to the point where they can be used for price tags on store shelves. But now it looks like they’re scaling up to desktop display sizes, with the announcement of a 25.3″ desktop e-ink monitor by Dasung. Dubbed the Paperlike 253, the 3200 x 1800 pixel display will be able to show 16 shades of gray with no backlighting. The videos of the monitor in action are pretty low resolution, so it’s hard to say what the refresh rate will be, but given the technology it’s going to be limited. This might be a great option as a second or third monitor for those who can work with the low refresh rate and don’t want an LCD monitor backlight blasting them in the face all day.

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