Hands On With The Ortur Laser Cutter

February 23, 2021 by 63 Comments

I couldn’t write very much without a computer. Early in my career, I wrote with a typewriter. Unless you are pretty close to perfect — I’m not — it is very frustrating to make edits on typewritten stuff. The equivalent in the real world, for me, has been 3D printers and CNC machines. I can visualize a lot of things that I’m not careful enough to build with normal tools. Despite my 7th-grade shop teacher’s best efforts, everything I did turned out to be a toothpick or a number 7. But I can get my ideas into CAD and from there the machines do the rest. That’s why I was excited to get a laser cutter this past Christmas. You might wonder why I’d need a laser cutter if I have the other tools. Then again, if you read Hackaday, you probably don’t need me to explain why you need a new gadget. I’ve had my eye on a laser for a good long time, but recent developments made it more attractive. I thought I’d share with you some of what I’ve found getting started with the Ortur laser cutter. The cutter is easy to put together and costs somewhere in the $200-$400 range depending on what you get with it. I thought I’d take some time to share what I’ve learned about it.

Why a Laser?

If you haven’t had experience with a laser cutter or engraver before, you might think it is a very specific instrument. Sure, the Ortur is good at engraving some things (but not all things). It can cut some things, too, but not as many things as a big serious laser cutter. However, creative people find lots of ways to use cutting and engraving to produce things you might not expect.

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Lighted Raspberry Pico Stream Deck Is Easy As Pi

February 23, 2021 by 13 Comments

Whether it’s for work, school, fun, or profit, nearly everyone is a content-creating video producer these days. And while OBS has made it easier to run the show, commanding OBS itself takes some hotkey finesse. Fortunately, it just keeps getting easier to build macro keyboards that make presenting a breeze. That includes the newest player to the microcontroller game — the Raspberry Pi Pico, which [pete_codes] used to whip up a nice looking OBS stream deck.

Sometimes you just need something that works without a lot of fuss — you can always save the fuss for version two. [pete_codes]’ Pico Producer takes advantage of all those I/O pins on the Pico and doesn’t use a matrix, though that is subject to change in the future. [pete_codes] likes the simplicity of this design and we do, too. You can see it in action after the break.

In reply to the Twitter thread, someone mentions re-legendable keycaps instead of the current 3D-printed-with-stickers keycaps, but laments the lack of them online. All we can offer is that re-legendable Cherry MX-compatible keycaps are definitely out there. Maybe not in white, but they’re out there.

If [pete_codes] wants to go wild in version two and make this macro keeb control much more than just OBS, he may want to leave the labeling to something dynamic, like an e-ink screen.

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Pelton Turbine Development For An Air Powered Model Helicopter

February 23, 2021 by 18 Comments

[Tom Stanton] has been messing around with compressed air power for a few years now, and most of his work focused on piston engines. He likes using 2-liter soda bottles as lightweight tanks but their capacity is limited, so the nozzle can be a maximum of 1 mm in diameter if he wants to produce thrust for 30 seconds or longer using a turbine. Pelton turbines have been in use for a long time, especially for hydroelectric systems, and they use small diameter nozzles, so he decided to experiment with a pneumatic Pelton turbine. (Video, embedded below.)

Pelton wheels are water wheels with specially designed buckets to efficiently extract energy from a high-velocity jet of water. [Tom] 3D printed several geared Pelton turbines and started doing bench tests with a propeller and a load cell to gather empirical data. With the help of high-speed video of the tests, he quickly realized that the turbine efficiency is highly dependent on the load. If the load is too small or too large, the moving air will not come to a complete standstill, and energy will be wasted. [Tom] also suspected that some moving air was escaping from the bucket, so he created a version that enclosed the buckets with a ring on the outer perimeter, which increased the peak thrust output by 65%. Compared to his diaphragm air engine design, the peak thrust is higher, but the overall efficiency is less. [Tom] believes there is still room for improvement, so he plans to continue working on the Pelton turbine concept, with the hopes of building an air-powered model helicopter that can lift off. Continue reading “Pelton Turbine Development For An Air Powered Model Helicopter” →

LED Spectrum Visualizer Driven By Raspberry Pi

February 22, 2021 by 19 Comments

Back in the 1980s, spectrum displays on audio equipment were absolutely must have, and the aesthetic came to define the era. This lingered on through the 1990s, and remains a cool look even to this day. [Arduino Guy] decided to put together such a display using a Raspberry Pi and a large LED display.

The LED display in question is of the 64×64 RGB type, available from Aliexpress and other electronics suppliers online. To run the display, an Adafruit RGB Matrix Hat is used with the Raspberry Pi 3B, which makes driving the panel a cinch. The visual effect is run via a Python script, which plays a wave file and produces the spectrum graphics via a Fast Fourier Transform.

While the code isn’t able to act as a general-purpose equalizer display for any content played on the Raspberry Pi, creating such a script could be an entertaining exercise for the reader. Alternatively, the Pi could be hooked up to a microphone to run the display based on ambient room noise. In any case, we’ve seen great projects like this before, such as this laser-based display. Video after the break.

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3D Print A PCB The Hard Way

February 22, 2021 by 15 Comments

There’s an old joke about the physics student tasked with finding the height of a building using a barometer. She dropped the barometer from the roof and timed how long it took to hit the ground. Maybe that was a similar inspiration to [Moe_fpv_team’s] response to the challenge: use a 3D printer to create a PC board. The answer in that case? Print a CNC mill.

[Moe] had some leftover 3D printer parts. A $40 ER11 spindle gets control from the 3D printer software as a fan. The X, Y, and Z axis is pretty standard. The machine can’t mill metal, but it does handy on plywood and fiber board and should be sufficient to mill out a PCB from some copper clad board.

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How To Design A Custom Generator Interlock Plate

February 22, 2021 by 85 Comments

If you connect a generator to your home’s main electrical panel when the power goes out, you need to make sure the main breaker is shut off. Otherwise, when the power comes back on, you (or the linemen) are going to have a bad time. There are commercial interlock plates which physically prevent the generator and main breakers from being switched on at the same time, but since they tend to be expensive, [HowToLou] decided to make one himself.

The hardest part of this project is designing the template. It needs to be carefully shaped so its resting position prevents the generator’s breaker from being switched on under normal circumstances, but once the main is turned off and out of the way, you should be able to lift it up and have the clearance to flip the lower breaker. Spending some quality time at the breaker box with tape and a few pieces of cardboard is going to be the easiest way of finding the proper shape.

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Stunning Footage Of Perseverance Landing On Mars

February 22, 2021 by 70 Comments

The much-anticipated video from the entry descent and landing (EDL) camera suite on the Perseverance rover has been downlinked to Earth, and it does not disappoint. Watch the video below and be amazed.

The video was played at the NASA press conference today, which is still ongoing as we write this. The brief video below has all the highlights, but the good stuff from an engineering perspective is in the full press conference. The level of detail captured by these cameras, and the bounty of engineering information revealed by these spectacular images, stands in somewhat stark contrast to the fact that they were included on the mission mainly as an afterthought. NASA isn’t often in the habit of adding “nice to have” features to a mission, what with the incredible cost-per-kilogram of delivering a package to Mars. But thankfully they did, using mainly off-the-shelf cameras.

The camera suite covered nearly everything that happened during the “Seven Minutes of Terror” EDL phase of the mission. An up-looking camera saw the sudden and violent deployment of the supersonic parachute — we’re told there’s an Easter egg encoded into the red-and-white gores of the parachute — while a down-looking camera on the rover watched the heat shield separate and fall away. Other cameras on the rover and the descent stage captured the skycrane maneuver in stunning detail, both looking up from the rover and down from the descent stage. We were surprised by the amount of dust kicked up by the descent engines, which fully obscured the images just at the moment of “tango delta” — touchdown of the rover on the surface. Our only complaint is not seeing the descent stage’s “controlled disassembly” 700 meters away from the landing, but one can’t have everything.

Honestly, these are images we could pore over for days. The level of detail is breathtaking, and the degree to which they make Mars a real place instead of an abstract concept can’t be overstated. Hats off to the EDL Imaging team for making all this possible.

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