3D Printing Nuclear Reactors For Fun And Profit

June 8, 2020 by 18 Comments

Over the past decades, additive manufacturing (AM, also known as 3D printing) has become increasingly common in manufacturing processes. While immensely helpful in the prototyping of new products by allowing for rapid turn-around times between design and testing, these days additive manufacturing is used more and more often in the production of everything from small production runs of custom enclosures to hard to machine components for rocket engines.

The obvious advantage of additive manufacturing is that they use generic equipment and common materials as input, without requiring expensive molds as in the case of injection molding, or extensive, wasteful machining of raw materials on a lathe, mill, and similar equipment. All of the manufacturing gets reduced to a 3D model as input, one or more input materials, and the actual device that converts the 3D model into a physical component with very limited waste.

In the nuclear power industry, these benefits haven’t gone unnoticed, which has led to 3D printed parts being developed for everything from keeping existing plants running to streamlining spent fuel reprocessing and even the printing of entire nuclear reactors.

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Where Do You Get Your Neutrons? Neutron Sources For Nuclear Fusion, Science, Medicine, And Industry

March 16, 2020 by 27 Comments

All of us probably know what neutrons are, or have at least heard of them back in physics class. Yet these little bundles of quarks are much more than just filler inside an atom’s nucleus. In addition to being an essential part of making matter as stable as it (usually) is, free neutrons can be used in a variety of manners.

From breaking atoms apart (nuclear fission), to changing the composition of atoms by adding neutrons (transmutation), to the use of neutrons in detecting water and inspecting materials, neutrons are an essential tool in the sciences, as well as in medicine and industrial applications. This has meant a lot of development toward the goal of better neutron sources. While nuclear fission is an efficient way to get lots of neutrons, for most applications a more compact and less complicated approach is used, some of which use nuclear fusion instead.

In this article we’ll be taking a look at the many applications of neutron sources, and these neutron sources themselves.

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Nuclear Fusion Power Without Regular Tokamaks Or Stellarators

February 12, 2020 by 120 Comments

When it comes to nuclear fusion, the most well-known reactor type today is no doubt the tokamak, due to its relatively straight-forward concept of plasma containment. That’s not to say that there aren’t other ways to accomplish nuclear fusion in a way that could conceivably be used in a commercial power plant in the near future.

As we covered previously, another fairly well-known type of fusion reactor is the stellarator, which much like the tokamak, has been around since the 1950s. There are other reactor types from that era, like the Z-pinch, but they seem to have all fallen into obscurity. That is not to say that research on Z-pinch reactors has ceased, or that other reactor concepts — some involving massive lasers — haven’t been investigated or even built since then.

In this article we’ll take a look at a range of nuclear fusion reactor types that definitely deserve a bit more time in the limelight.

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Nuclear Fusion At 100: The Hidden Race For Energy Supremacy

January 23, 2020 by 83 Comments

It’s hardly a secret that nuclear fusion has had a rough time when it comes to its image in the media: the miracle power source that is always ‘just ten years away’.  Even if no self-respecting physicist would ever make such a statement, the arrival of commercial nuclear fusion power cannot come quickly enough for many. With the promise of virtually endless, clean energy with no waste, it does truly sound like something from a science-fiction story.

Meanwhile, in the world of non-fiction, generations of scientists have dedicated their careers to understanding better how plasma in a reactor behaves, how to contain it and what types of fuels would work best for a fusion reactor, especially one that has to run continuously, with a net positive energy output. In this regard, 2020 is an exciting year, with the German Wendelstein 7-X stellarator reaching its final configuration, and the Chinese HL-2M tokamak about to fire up.

Join me after the break as I look into what a century of progress in fusion research has brought us and where it will take us next.

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Stellarator Is Germany’s Devilishly Complex Nuclear Fusion

November 2, 2015 by 82 Comments

You may not have heard of a Stellarator before, but if all goes well later this month in a small university town in the far northeast of Germany, you will. That’s because the Wendelstein 7-X is finally going to be fired up. If it’s able to hold the heat of a fusion-capable plasma, it could be a huge breakthrough.

So what’s a stellarator? It’s a specific type of nuclear fusion containment geometry that, while devilishly complex to build and maintain, stands a chance at being the first fusion generator to achieve break-even, where the energy extracted from the fusion reaction is greater or equal to the energy used in creating the necessary hot plasma.

There’s an awesome video on the W7-X, and some of the theory behind the reactor just below the break.

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Laser Cut Arc Reactor Replica

August 29, 2013 by 31 Comments

laser-cut-arc-reactor

We’re starting to become a repository for Arc Reactor replica projects. The one shown above uses mostly laser cut components. We missed it back in May when [Valentin Ameres] tipped us off the first time. But he sent it in again after seeing the 3D printed version earlier this month.

Our biggest gripe is that we don’t have our own laser cutter to try this out on. Everything has been cut from 2mm thick acrylic. The black, silver, and copper colored components were painted to achieve this look. Many of the clear parts also had a dot matrix etched into them to help with light diffusion.

Basic assembly just required the parts be glued together. The finishing touches include wire-wrapping the slots of the outer ring and adding LEDs and current limiting resistors.

The plans are not freely available, but the 3D printed version linked above doubles as a 123D tutorial. That should help get you up to speed designing your own if you are lucky enough to have time on laser cutter.

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Fusion, In My Backyard?!

June 24, 2010 by 79 Comments

Here is the 32nd amateur fusion reactor built in a basement. [Mark Suppes] is right behind [Will Jack], the (then) 17 year old [Thiago Olson], and [Mileiux] in engineering a homemade nuclear reactor. By taking two light elements and colliding them under extreme speed and pressure, a heavier element and energy are produced.

[Mark’s] goal is to lasso in investors to earn enough money to build a larger Bussard Reactor, which will hopefully produce as much energy as it consumes. Free energy at only a couple million dollars; who wouldn’t pass up this opportunity?

[Thanks Imp]