Home Built PCB Mill Reportedly Doesn’t Suck

July 2, 2017 by 16 Comments

It’s 2017, and getting a PCB professionally made is cheaper and easier than ever. However, unless you’re lucky enough to be in Shenzhen, you might find it difficult to get them quickly, due to the vagaries of international shipping. Whether you want to iterate quickly on designs, or just have the convenience of speed, it can be useful to be able to make your own PCBs at home. [Timo Birnschein] had just such a desire and set about building a PCB mill that doesn’t suck.

It might sound obvious, but it bears thinking about — if you know you’re incapable of building a good PCB mill in a reasonable period of time, you might save yourself a lot of pain and lost weekends by just ordering PCBs elsewhere. [Timo] was fairly confident however that the build would be able to churn out some usable boards, however, and got to work.

The build is meant to be accessible to the average hacker who wants one. The laser cut & 3D printed parts are readily available these days thanks to online services that can manufacture for those who don’t have the machines at home. [Timo] uses a rotary multitool for a spindle, a common choice for a budget CNC build.

With the hardware complete, [Timo] has spent time working on optimising the software side of things. Through careful optimisation of the G-Code, [Timo] has been able to improve performance and reduce stress on the tooling. It’s not enough to just build a good mill — you’ve got to have your G-Code squared away as well.

Overall, the results speak for themselves. The boards don’t suck; the mill can do traces down to 8 mil, and even drill the holes. We’d love to have one on the workbench when busting out some quick prototypes. For another take on the home-built PCB mill, why not check out this snap-together version?

PCB Solder Pad Repair & Cleanup

July 2, 2017 by 32 Comments

What do you do when your motherboard is covered in electrolytic grime, has damaged pads and traces that are falling apart? You call [RetroGameModz] to work their magic with epoxy and solder.

While this video is a bit old, involved repair videos never go out of style. What makes this video really special is that it breaks from the common trend of “watch me solder in silence” (or it’s close cousin, “watch me solder to loud music”). Instead, [RetroGameModz] walks you through what they’re doing, step by step in their repair of a motherboard. And boy do they have their work cut out for them: the motherboard they’re working on has definitely seen better days. Specifically, it was better before corrosion from a leaking electrolytic capacitor and the well-meaning touch of its owner.

After a quick review of the damage, all of the components are removed from the battle zone. Then the cleaning begins, taking special precautions not to rip pads up. After everything’s cleaned up, things get really interesting. [RetroGameModz] starts to make their own pads from raw copper using the old pads as templates to replace the missing ones on the motherboard. After a bit of epoxy, it’s hard to tell that the pads were handmade, they fit in so well.

This epoxy trick is also used to deal with some heavily damaged traces, cool! During this repair, [RetroGameModz] used an epoxy that is heat resistant up to 315°C for 60 seconds. If you ever find any kind of epoxy on the market that is specified to be heat resistant up to more than 315°C, [RetroGameModz] would be quite happy if you could leave some info in the comment section, as they’ve found high-temperature epoxies quite difficult to source.

This goes to show that some repairs really should be done by professionals. [RetroGameModz] surely agrees, stating that “If you are not a repair technician and your motherboard has stopped working, it would be in the best of your own interest not to attempt a repair that you really cannot handle.” Good advice. But, we can never resist trying to fix things ourselves before handing things off to the more experienced. Call it a vice, or a virtue; we’ll call it fun.

What do you think? Are there some repairs you rely on technicians for? Or do you fix everything yourself? Let us know in the comments.

Continue reading “PCB Solder Pad Repair & Cleanup” →

The Almost Working, DIY Underwater Scooter Pistol Thing

July 2, 2017 by 19 Comments

A dive scooter, or a submersible ducted fan used by divers, is not a new invention. They’ve been around for years, used by everyone from the villain of the week on Miami Vice to professional divers. Now that high-capacity Lipos, 3D printers, and powerful brushless motors are cheap, it was only a matter of time before someone built a DIY dive scooter. [Peter Sripol] is the man, and he also built a dive scooter, underwater pistol thing.

[Peter]’s dive scooter is almost entirely 3D printed. That includes the ducted fans/thrusters. The electronics are what you would expect from a grab bag from Hobby King and include two 2530 sized 400Kv motors from Avroto. These are massive motors made for massive quadcopters but they do seem to work just as well pulling a human underwater.

While this dive scooter was a marginal success, there were a few problems [Peter] had to work through. These were the lowest pitch propellers [Peter] has ever printed. To be fair, most of the props [Peter] has printed were used in air, not a fluid that’s hundreds of times denser. The electronics held up very well, considering the bath in salt water.

You can check out [Peter]’s video build and demo below.

Continue reading “The Almost Working, DIY Underwater Scooter Pistol Thing” →

“Alexa, What Plane Is That?”

July 2, 2017 by 7 Comments

We’ve all probably done it — gazed up at a passing jetliner and wondered where it was going and what adventures its passengers were embarked upon. While the latter is hard to answer, the former just got a bit easier: just ask Alexa what the plane is.

Granted, [Nick Sypteras]’s Echo Dot isn’t quite omniscient enough to know exactly what plane you’re looking at. His system benefits from the constraints offered by the window of his Boston apartment — from the video below, we’d guess somewhere in Beacon Hill or the West End — that offers a view of the approach to Logan Airport. An RTL-SDR dongle receives the ADS-B transmissions from all aircraft in the vicinity, and a Raspberry Pi does a lookup, picks the closest plane, and scrapes the departure and arrival airports from FlightRadar24. Alexa does the rest, but we have to confess that hearing “Boeing seven hundred eighty-seven” rather than “seven eighty-seven” would drive us nuts.

If you don’t have the limited view of an airport approach that makes [Nick]’s hack workable, maybe a plane-spotting robot camera would work better for you.

Continue reading ““Alexa, What Plane Is That?”” →

Featured Image

Go Go Camera Slider

July 1, 2017 by 5 Comments

Are your arms getting tired from pushing your camera back and forth across your camera slider? That must be the case with [Max Maker], which led him to convert his manual slider into a motorized one.

The electronics are minimal — an Arduino Micro, a few toggle switches, A4988 Stepper Driver, 12V battery pack, and the ever popular NEMA 17 stepper motor. If you’re wondering why we said ‘switches’ instead of ‘switch’, it’s because 4 of the switches are used to select a time frame. The time frame being how long it takes for the slider to move from one end to the other.

Fabrication shown off in the video below will net you a few new tricks. Our favorite is how he makes a template for the NEMA motor using masking tape. After completely covering the face of the motor with tape, he clearly marks the mounting holes and colors in the shape of the motor plate as if he were doing frottage. Then just pull the tape off as one and stick it onto the slider rack.

Not including the cost of the slider itself, the parts list came out to be around $75. Even if you don’t yet own a slider, this a great first adventure into building a CNC machine. It is one degree of freedom and the hard parts have already been taken care of by the manufacturer of the slider. Get used to using belts and programming for stepper motors and you’ll be whipping up your own 3D printer with a fancy belt scheme for the Z-axis.

Continue reading “Go Go Camera Slider” →

Using A Thermal Camera To Spot A Broken Wrist

July 1, 2017 by 29 Comments

Chemist and Biochemist [Thunderf00t] has shown us a really interesting video in which you can spot the wrist he broke 10 years ago using a thermal camera.

He was on an exercise bike while filming himself on a high-resolution thermal camera, As his body started to heat up he noticed that one hand was not dumping as much heat as the other. In fact one was dumping very little heat. Being a man of science he knew there must be some explanation for this. He eventually came to the conclusion that during a nasty wrist breaking incident about 10 years ago it must have affected the blood-flow to that hand, Which would go on to produce these type of results on a thermal camera while exercising.

Using thermal camera’s to spot fractures in the extremities is nothing new as it has the benefit of eliminating radiation exposure for patients, But it’s not as detailed as an X-ray or as cool as fluoroscopy and is only useful for bones near the surface of the skin.  It’s still great that you can visualize this for yourself and even after 10 years still notice a significant difference.

Continue reading “Using A Thermal Camera To Spot A Broken Wrist” →