Hackerspaces Are Hard: Safety

October 11, 2017 by 64 Comments

Safety is one of those topics that often elicits a less-than-serious response from some tool users. For these folks, they assume their elite skills will protect them and as long as they pay attention, they never will get hurt. This explains the prevalence of the nickname “Stubby” among this population. On the opposite end of the spectrum, safety is also one of those areas where people who don’t know a lot about tools can overreact. Imagine a whole table of kids wearing goggles as one of them gingerly melts some solder. You don’t want solder in your eye, but that’s just not going to happen under normal circumstances.

And then there are freak accidents, which are a reality. On September 20th, a leaking propane tank exploded at Sector67’s new workshop, severely injuring Chris Meyer. Far from a noob, Chris is one of the most experienced people in the shop and was a co-founder of the space. He has a long road of healing ahead of him, and as seems to be the sad necessity these days, he has a GoFundMe campaign to help both with his medical expenses and to help refurbish the workshop. The Foothills Community Workshop also burned to the ground recently, although fortunately no one was injured.

All in all, hackerspaces seem to be reasonably safe, particular considering the challenges they face — or more fairly, the risks associated with the typical hackerspace’s openness. Most hackerspaces allow anyone who pay dues to be a member. There is a wide range of backgrounds, competencies, and judgments represented with, how shall I put it, some unusual viewpoints that might hinder rule-following. And once the member has a fob or key, it’s open season on any kind of tool in the place right? Not everything can have a lock on it.

Here are a few simple rules that have emerged over the years, and may help your hackerspace navigate the twin dangers of complacency and paralyzed fear while preparing for the freak accidents that may simply come to pass.

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Friday Hack Chat: The Incredible BeagleBoard

October 11, 2017 by 12 Comments

Over the last year or so, the BeagleBoard community has seen some incredible pieces of hardware. The BeagleBone on a Chip — the Octavo OSD335x — is a complete computing system with DDR3, tons of GPIOs, Gigabit Ethernet, and those all-important PRUs stuffed into a single piece of epoxy studded with solder balls. This chip made it into tiny DIY PocketBones and now the official PocketBeagle is in stock in massive quantities at the usual electronic component distributors.

For this week’s Hack Chat, we’re talking about the BeagleBoard, BeagleBone, PocketBeagle, and PocketBone. [Jason Kridner], the co-founder of BeagleBoard and beagle wrangler, will be on hand to answer all your questions about the relevance of the Beagle platform today, the direction BeagleBoard is going, and the inner workings of what is probably the best way to blink LEDs in a Linux environment.

Topics for this Hack Chat will include the direction BeagleBoard is going, the communities involved with BeagleBoard, and how to get the most out of those precious programmable real-time units. As always, we’re taking questions from the community, submit them here.

As an extra special bonus, this week we’re giving away some hardware. Digi-Key has offered up a few PocketBeagle boards. If you have an idea for a project, put it on the discussion sheet and we’ll pick the coolest project and send someone a PocketBeagle.

join-hack-chat

Our Hack Chats are live community events on the Hackaday.io Hack Chat group messaging. This Hack Chat will be going down noon, Pacific time on Friday, October 13th. Wondering why the Brits were the first to settle on a single time zone when the US had a more extensive rail network and the longitude so time zones made sense? Here’s a time zone converter! Use that to ponder the mysteries of the universe.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io.

You don’t have to wait until Friday; join whenever you want and you can see what the community is talking about.

Making Ice Cream With Heavy Metal

October 11, 2017 by 25 Comments

After his last project left him with an eleven-pound block of aluminum, [Jason] got to thinking of what most of us would in that situation: fresh made ice cream. His mind was on the frozen concoctions of the aptly named Cold Stone Creamery, a mall food court staple where a chilled stone is used to turn fresh ingredients into made to order sundaes.

[Jason] did the math and found that an eleven-pound chunk of aluminum can absorb a little over 67,000 joules, which is over twice the energy required to freeze 100 g of water. In place of water he would be using cream, condensed milk, and strawberries, but believed there was a large enough safety factor to account for the differences between his ingredients and pure water.

His first attempt didn’t go exactly as planned, but with his Flir One he was able to back up his theoretical numbers with some real-world data. He found that he needed to start the aluminum block at a lower temperature before adding his ingredients, and through experimentation determined the block only had enough energy to freeze 30 g of liquid.

In the end [Jason] was satisfied with the frozen treat he managed to make from the leftovers of his radial mill project, but theorizes that an ever better solution would be to use a brine solution and drop the aluminum block all together.

Of course, if putting food on a slab of metal from your workshop doesn’t sound too appealing, you could always go the NASA route and freeze dry it. Either method will probably make less of a mess than trying to print objects with it.

Building The Hackaday Superconference Badge

October 11, 2017 by 36 Comments

The best hardware conference is just a few weeks away. This is the Hackaday Superconference, and it’s two days of talks, an extra day of festivities, soldering irons, and an epic hardware badge. We’ve been working on this badge for a while now, and it’s finally time to share some early details. This is an awesome badge and a great example of how to manufacture electronics on an extremely compressed timetable. This is badgelife, the hardware demoscene of electronic conference badges.

So, what does this badge do? It’s a camera. It has games, and it’s designed by [Mike Harrison] of Mike’s Electric Stuff. He designed and prototyped this badge in a single weekend. On board is a PIC32 microcontroller, an OV9650 camera module, and a bright, crisp 128×128 resolution color OLED display. Tie everything together with a few buttons, and you have a badge that’s really incredible.

So, how do you get one? You’ve got to come to the Hackaday Superconference. This year we’re doing things a bit differently and opening the doors a day early to get the hacker village started with badge hacking topped off by a party that evening and everyone coming to Supercon is invited! This is a badge full of games, puzzles, and video capture and isn’t something to miss. We have less than 30 tickets left so grab your ticket now and read on.

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Dollar Tree LED Bulb Tear Down

October 11, 2017 by 80 Comments

It is hard to remember now, but there was a time when electronics were expensive. [Adrian Black] found some 9W (60W equivalent) LED light bulbs at the Dollar Tree (a U.S. store where everything costs a dollar). Naturally, they cost a dollar, and he wanted to see what was inside of them. You can see the resulting video, below.

Apparently where [Adrian] lives there is a subsidy paid to retailers for selling LED lighting, so you may not be able to get the same bulbs at that price. Still, the price of these bulbs has dropped like a rock over the last few years.

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2.5D Printing?

October 11, 2017 by 26 Comments

Casio — the company famous for calculators, watches, and calculator watches — is touting a 2.5D printer. We aren’t sure we are impressed with the marketing hype name, but it is an interesting innovation for people prototyping new designs. The printer can create material that appears to be leather, fabric, and other materials. With some additional work, the printer can even mimic hard materials like stone or wood. You can see a video about the machine below.

The Mofrel printer uses special “digital sheets” that appear to be thick paper or PET plastic, but are really a sandwich of different materials. When you heat an area of the sheet, particles inside the sandwich expand allowing the printer to apply a texture.

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Addition On The Strangest Vacuum Tube

October 10, 2017 by 55 Comments

[Uniservo] made a video of a tube he’s been trying to acquire for a long time: a Rogers 6047 additron. Never heard of an additron? We hadn’t either. But it was a full binary adder in a single vacuum tube made in Canada around 1950. You can see the video below.

The unique tubes were made for the University of Toronto Electronic Computer (UTEC). A normal tube-based computer would require several tubes to perform an addition, but the additron was a single tube that used beam switching to perform the addition in a single package. [Uniservo] points out how the tube could have revolutionized tube computing, but before it could really appear in real designs, transistors — and later, integrated circuits — would take over.

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