Cameo Cutter Makes SMD Stencils

May 15, 2017 by 17 Comments

You never know what you might find in an arts and craft store. A relatively recent addition to crafting is automatic cutting machines like the Cricut and Cameo cutters. These are typically used to cut out shapes for scrapbooking, although they will cut or engrave almost anything thin. You can think of them as a printer with a cutting blade in place of the print head. [Mikeselectricstuff] decided to try a Cameo cutter to produce SMD stencils. The result, as you can see in the video below, is quite impressive.

If you’ve ever wanted to do SMD soldering with a reflow oven, stencils are invaluable for putting solder paste on the board where you want it quickly. The board [Mike] has contains a boat-load (over 2,000) of LEDs and dropping solder on each pad with a syringe would be very time consuming (although he did do some touch up with a syringe).

The board he’s using doesn’t have any extreme fine-pitched parts. However, he did some test patterns and decided he could get down to a finer pitch, especially with a little tweaking. However, the stencil he used didn’t need any changes. All he did was export the solder paste layer as a DXF and bring it straight into the Cameo software.

This isn’t the first time we’ve seen one of these cutters pressed into stencil service. You can also get some use out of your 3D printer.

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The Long Tail Of DIY Electronics

May 15, 2017 by 40 Comments

These are the Golden Years of electronics hacking. The home DIY hacker can get their hands on virtually any part that he or she could desire, and for not much money. Two economic factors underlie this Garden of Electronic Eden that we’re living in. Economies of scale make the parts cheap: when a factory turns out the same MEMS accelerometer chip for hundreds of millions of cell phones, their setup and other fixed costs are spread across all of these chips, and a $40 million factory ends up only costing $0.50 per unit sold.

But the unsung hero of the present DIY paradise is how so many different parts are available, and from so many different suppliers, many of them on the other side of the globe. “The Internet” you say, as if that explains it. Well, that’s not wrong, but it’s deeper than that. The reason that we have so much to choose from is that the marginal cost of variety has fallen, and with that many niche products and firms have become profitable where before they weren’t.

So let’s take a few minutes to sing the praises of the most important, and sometimes overlooked, facet of the DIY economy over the last twenty years: the falling marginal cost of variety.

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CNC Machine Boasts Big Bed, Impressive Power From Off-the-Shelf Parts

May 15, 2017 by 30 Comments

A lot of homebrew CNC machines end up being glorified plotters with a router attached that are good for little more than milling soft materials like wood and plastic. So if you have a burning need to mill harder materials like aluminum and mild steel quickly and quietly, set your sights higher and build a large bed CNC machine with off-the-shelf components.

With a budget of 2000 €, [SörenS7] was not as constrained as a lot of the lower end CNC builds we’ve seen, which almost always rely on 3D-printed parts or even materials sourced from the trash can. And while we certainly applaud every CNC build, this one shows that affordable and easily sourced mechatronics can result in a bolt-up build of considerable capability. [SörenS7]’s BOM for this machine is 100% catalog shopping, from the aluminum extrusion bed and gantry to the linear bearings and recirculating-ball lead screws. The working area is a generous 900 x 400 x 120mm, the steppers are beefy NEMA23s, and the spindle is a 3-kW VFD unit for plenty of power. The video below shows the machine’s impressive performance dry cutting aluminum.

All told, [SörenS7] came in 500 € under budget, which is a tempting price point for a machine this big and capable.

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Wireless Terminal Over ESP8266

May 15, 2017 by 7 Comments

From debug messages to the fundamental ‘hello world’, serial communication does it all over three little wires. Now imagine being able to cut the cord to your next microcontroller project and use your phone as a VT100 terminal. This was the premise of [Ondřej Hruška]’s Wireless Terminal Project where he took an ESP8266  and added an in-browser terminal emulator which can be accessed over WiFi. The final hardware uses an ESP-01 module mounted atop a breadboard adapter with a 3.3V LDO, protection circuitry for the pins and under-voltage disable.

The firmware is based on [SpriteTM]’s libesphttpd code which was modified to include the VT100 escape sequence parser. The parser, in turn, was coded as a state machine and compiled using Ragel which simplifies such projects greatly. When you access the tiny web server, the loaded webpage starts to communicate over web sockets to the ESP-01. Key-presses from the terminal are sent to the buffer and onto the parser and control logic. The characters are then passed to the hardware UART lines at 115200bps and if an escape sequence is detected, the corresponding action is executed instead.

[Ondřej Hruška] shares the code as well as a user manual in PDF for anyone who would like to try it out and help improve the project. With a little inspiration on learning about state machines, you could extend the project to your own use case as well.

Thanks for the tip [Marco Saarloos]

Art With Steppers And STM32

May 14, 2017 by 9 Comments

Automotive dashboards are something that largely go untouched in the average car’s life. Other than the occasional wipe with a damp cloth, they’re generally reliable for the life of the car and considered too tricky to repair as age sets in. Nevertheless, some hackers find themselves tinkering with them, and learn skills in the process, such as how to control stepper motors and talk to the CAN bus. Having done some projects in the past, [Dan] had some old tachometers lying around and decided to turn them into a piece of art.

The build is powered by an STM32 – a powerful ARM-based platform with plenty of IO and potential. [Dan] leveraged its capabilities to have the board generate music and react to its onboard accelerometer data while also driving the stepper motors from the old tachometers. The project was then completed by 3D printing a mounting plate and placing the tachometer assemblies into the back of an IKEA canvas print.

The end result is a piece of wall art that emits eerie stringed music while twitching around. It came about from [Dan]’s prior projects in working with dashboards. It’s a fun use of some well-earned hacking skills, but we reckon there’s even more potential. There’s a huge number of projects that could benefit from lightweight tiny actuators, and we’d love to see a robot made entirely out of junkyard dashboard parts.

For another dashboard hack, why not check out this beautiful Jeep desk clock?

Upgraded Roboceratops Still Not Extinct

May 14, 2017 by 12 Comments

We first heard about [Robert Stephenson]’s robotic baby dinosaur a few years ago, and recently he made some upgrades.

Roboceratops V2 uses 10 servos in the jaw, neck, tail, and front and back legs with 16 degrees of freedom—the two front legs each got an additional degree of freedom in the upgrade. [Robert] is currently in the process of swapping out the Hitec HS645 MGs for higher-torque New Power XLDs.

The older version had aluminum legs covered with upholstery foam, but [Robert] has refined the design. The head, body, and legs are made from laser-cut MDF sanded to give a more natural, bone-like rounding. Finally, to better make use of the new servos [Robert] rewrote the gait engine, giving Robosaurus a more natural motion as it adjusts its center of gravity with each step.

So, for the next version are we all on board for simulated skin?

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Hackaday Links: May 14, 2017

May 14, 2017 by 18 Comments

Maker Faire Bay Area is next weekend, and you know what that means: we’re having a meetup on Saturday night. If you’re in the area, it’s highly recommended you attend. It’s a blinky bring-a-hack with booze. You can’t beat it. I heard the OPShark is showing up. All hail the OPShark. You’re gonna want to RSVP if you’re going k thx.

It only took twelve years, but [ladyada] finally got herself on the cover of Make.

Nvidia has the Jetson, an extremely powerful single board computer + GPU meant for machine learning, imagifying, and robotics applications. If you want to do fancy ML stuff with low power devices, I’d highly recommend you check the Jetson out. Of course, the Jetson is only the brains of any Machine Learning robot; you also need some muscle. To that end, Nvidia released the Isaac robotic simulator. It’s a simulator for standard bits of hardware like quadcopters, hovercrafts (?), robotic arms, and yes, selfie drones. What does this mean? Standardized hardware means someone is going to produce 3rd party hardware, and that’s awesome.

This is just an observation, but fidget spinners are just now hitting the mainstream. We didn’t know what they were for a year ago, and we don’t know now.

A Hebocon is a shitty robot battle. DorkbotPDX just had their first Hebocon and the results were… just about as shitty as you would expect. Since this is a shitty robot battle, a MakerBot made an appearance. This robot, SpitterBot, was designed to blow extruded filament all over its opponent. Did the MakerBot win? Yes, SpitterBot won the ‘Poorest Quality’ award.

Supplyframe, Hackaday’s parent company, hosts monthly-ish electronic get-togethers in the San Fransisco office. The focus of these meetups is to find someone cool who built something awesome and get them to talk about it. The March meetup featured [Pete Bevelacqua] who built a Vector Network Analyzer from scratch. The video is worth a watch.