Solving Endstop Woes With A Simple Analog Filter

March 7, 2014 by 19 Comments

NoiseEndstop

You know what’s cool? Using your engineering knowledge to solve problems that you have while building something. This is exactly what [Reinis] did when his 3D printer’s endstop wasn’t working.

Many of us automatically go to a microcontroller when we run into a problem with a sensor, but often a simple analog filter will do the trick. The endstop in [Reinis’s] RepRap style 3D printer was giving off an unusual amount of noise when closed. When he hooked the endstop up to his oscilloscope, he was shocked to see how much noise there really was. In comes the low-pass filter. Unhappy with the response time of his low-pass filter, [Reinis] solved the problem using a pullup resistor. Two resistors and a capacitor was all that he needed to fix the problem. A great solution!

How have you used analog filters in your projects? Send us a tip and let us know!

OpenKnit, The Open Source Knitting Machine

February 20, 2014 by 57 Comments

For all the hubbub about 3D printers leading a way into a new era of manufacturing, a third industrial revolution, and the beginnings of Star Trek replicators, we really haven’t seen many open source advances in the production of textiles and clothing. You know, the stuff that started the industrial revolution. [Gerard Rubio] is bucking that trend with OpenKnit, an open-source knitting machine that’s able to knit anything from a hat to a sweater using open source hardware and software.

We’ve seen a few builds involving knitting machines, but with few exceptions they’re modifications of extremely vintage Brother machines hacked for automation. OpenKnit is built from the ground up from aluminum extrusion, 3D printed parts, a single servo and stepper motor, and a ton of knitting needles.

The software is based on Knitic, an Arduino-based brain for the old Brother machines. This, combined with an automatic shuttle, allows OpenKnit to knit the sweater seen in the pic above in about an hour.

Since OpenKnit is inspired by the RepRap project, all the files, software, and assembly instructions will be up on Github shortly. there’s also a video available below, and a Flickr gallery right here.

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4 Axis Delta Router Says Hello World

February 12, 2014 by 15 Comments

deltaRouter

[Bart] stood upon the shoulders of the delta 3D printer giants and created this 4 axis delta router. The router was originally created for ORD Camp, an invite only hackers gathering. Each year he creates a new thing with one main purpose: to spark conversation. In his own words “Practicality and suitability are way down the list, so go ahead and snark away. If you do, you are missing the point.”

[Bart] did things a bit differently with his delta. For motors, he went with non captive steppers. “Non captive” means that rather than a shaft, the motor has a hollow threaded nut which rotates. A lead screw (usually with an acme thread) is passed through this nut. As the motor’s nut turns, the screw is pushed or pulled through the motor, creating a linear actuator. The only major downside is that a non captive stepper motor can’t be adjusted by hand. The screw doesn’t turn and neither do any external parts of the motor. For structure, the router uses MakerSlide and v-grove wheels. The spindle is a simple brushless hobby motor and 30 amp speed control. Rather than the outrunner motors we’ve seen lately, [Bart] wisely chose an inrunner motor normally used on R/C cars. Inrunners generally have less torque than their outrunner counterparts, but they make up for this in RPM. [Bart’s] motor is capable of 30,000 RPM, which is plenty for spindle duty. We think the motor bearings will probably need an upgrade, as the original motor bearings weren’t designed for side loads. For a controller, [Bart] utilized an  Azteeg X3 running Repetier.

The router made a great showing at camp, and [Bart] decided it needed a 4th axis. He sourced a rotary axis from eBay. To keep the software simple, he connected the rotary axis to the extruder outputs on his controller. He was then able to hack the mach3 wrapped rotary post processor to output extruder commands. The results look great. [Bart] says the system definitely needs a tailstock, and we agree. We’re looking forward to the next update on this machine!

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Lux: A 100% Open Source Camera

January 15, 2014 by 29 Comments

luxCamera

[Kevin Kadooka] recently finished his open source camera. The Lux Camera is 100% open source. Lux uses no parts from other cameras – not even a lens! To date we’ve only seen this with achieved with pinhole cameras. [Kevin] isn’t new to camera hacking. He was the man behind the Duo camera, which had a successful Kickstarter campaign in February of 2013. Duo is a DIY camera, but it still required lenses from Mamiya-Sekor, and a shutter from Seiko. Lux is a different animal. It has a manual focus 65mm f/5.6 Single Element lens. The shutter is [Kevin’s] own solenoid based leaf shutter design. Just as in the original shutter, an Arduino controls shutter operation and timing.

The main camera body and many of its parts are 3D printed. [Kevin] got some very nice quality parts from Shapeways 3D printing service. We have to say that some of the assemblies look a bit complex for desktop printers. However since everything is open source, anyone willing to put the time in could adapt them for the average RepRap or Ultimaker. [Kevin] has posted detailed build photos, as well as some photos taken with the Lux on his flickr stream. The pictures have  a decidedly holga-esque look to them, due in part to the single element lens. Even with this limitation, we love the idea of having a brownie style camera built completely from scratch.

Low Cost Filament Extruder

November 1, 2013 by 27 Comments

Here’s a great low cost filament extruder solution. It uses basic parts available from any hardware store, and a few 3D printed ones — estimated cost is well under $100.

It’s very similar to the Lyman Filament Extruder, but can be built for even less money. By using 200C set-point heaters, his setup requires absolutely no electronics — although a cheap PID controller from China could give him more extrusion capabilities with temperature control… Regardless, the system appears to make good filament and he uses it exclusively for his personal filament consumption in his Delta printer. He’s even hacked up the ABS casing of a refrigerator, ground it down, and turned it into filament using this machine! If you’re hungry for more details, the full build log and discussion can be found on the RepRap forums.

He also has a guide on making your own ABS color masterbatch to make your own filament colors!

[Thanks Liam!]

Hackerspacing In Europe: The Garage Lab In Düsseldorf

October 20, 2013 by 6 Comments

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The Garage Lab (translated) is a small hackerspace quite close to the Chaosdorf. As the name implies, it exists in a garage complex — each unit has a garage and an upstairs office. The Garage Lab shares their unit with a co-working space upstairs — basically, they get the garage at all the times, but only the upstairs on the weekend when it is empty.

It’s been around for about 2 years and has about 40 members (~20 of which are active). To be a member it is quite cheap, only €15/month or €10/month if you are a student. They mostly focus on 3D printing and electronics.

The space has several 3D printers, a large work area, and many hand tools. They run CAD classes quite often and are hoping to expand with 3D printing classes and other technical lectures. Our guide was a cool guy named [Axel] who works as a 3D designer at his own company, but loves spreading 3D printing knowledge with the world.

Check out the tour gallery!

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Smoothieboard, The Be-all, End-all CNC Controller

September 30, 2013 by 74 Comments

A while back we took a look at electronics boards for 3D printers, going over the cost and benefits of the most common electronics boards for printers, laser cutters, and mills. One of the most impressive boards was the Smoothieboard, but finding a supplier back then was a little difficult. Now, the Smoothieboard is up on Kickstarter, giving everyone the opportunity to get their hands on this very cool CNC control board.

While most RepRap and 3D printer controller boards use an ATMega or other 8-bit microcontroller, the Smoothie uses a 32-bit ARM chip in the form of an NXP LPC Cortex-M3 chip. Not only does this allow the Smoothie to do some very cool things with your machine – native arcs and circles, for example, but this better hardware also allows for Ethernet, drag-and-drop firmware, and exposing the USB port as both a serial port or mass storage device.

The Smoothie comes in three flavors, with either 3, 4, or 5 stepper motor drivers. These Allegro A4982 drivers are good enough for any 3D printer, laser cutter, or small mill, but the broken out pins allow for stepper drivers supplying more than 2A of current.

Everything on the Smoothieboard is modular, meaning this board is equally capable of powering a RepRap, mill, laser cutter, or plotter. There’s even a planned control panel called the Smoothiepanel, making this a great choice for your next CNC build.