3D Printed Wimshurst Machine

February 6, 2015 by Rick Osgood 23 Comments

Steampunk extraordinaire [Jake von Slatt] has released his latest creation. This time he’s built a Wimshurst machine from mostly 3D printed parts. The Wimshurst machine is an electrostatic generator and was originally invented in the late 1800’s by James Wimshurst. It uses two counter-rotating disks to generate an electrostatic charge which is then stored in two Leyden jars. These jars are also connected to a spark gap. When the voltage raises high enough, the jars can discharge all at once by flashing a spark across the gap.

[Jake’s] machine has a sort of Gothic theme to it. He designed the parts using Autodesk’s 123D Design. They were initially printed in PLA. Skate bearings were used in the center of the disks to ensure a smooth rotation. The axle was made from the fiberglass shaft of a driveway reflector. The vertical supports were attached the base with machine screws.

The Leyden jars were made from sections of clear plastic tube. The caps for the jars were 3D printed and are designed to accept a short length of threaded 1/8″ pipe. Copper wire was used for the interior contacts and are held in place with electrical tape. The metal sectors on each disk were made from pieces of cut aluminum tape.

You may be wondering how this machine works if it’s almost entirely made out of plastic. [Jake] actually painted most of the parts with a carbon paint. This makes them electrically conductive and he can then use the parts to complete electrical circuits. Unfortunately he found this to be rather ineffective. The machine does work, but it only produces sparks up to 1/2″ in length. For comparison, his other machine is capable of 6″ sparks using similar sized Leyden jars.

[Jake] actually tried rebuilding this project using ABS, thinking that the PLA may have been collecting moisture from his breath, but the result is still only 1/2″ sparks. He suspects that the bumpy surface of the plastic parts may be causing the charge to slowly leak away, preventing a nice build up. He’s released all of his designs on Thingiverse in case any other hackers want to give it a whirl.

Wireless Helmet Speakers Receive A+ For Distracting Wearer

February 6, 2015 by Rich Bremer 27 Comments

What could be better than cruising around town on your fave scooter? Cruising around town on your fave scooter listening to some cool tunes, of course! [sswanton] was enrolled in an Industrial Design course and was tasked with creating a wireless radio project for a specific user (of his choice). He decided to add some wireless speakers to a motorcycle helmet and design a handlebar-mounted radio.

[sswanton] started out by disassembling the ultra-inexpensive, old-school, battery-powered Sony ICF-S22 radio specified by the class. The stock case was discarded as he would have to make a new one that fits onto the bike’s handlebars. Plywood makes up majority of the frame while the cover is black acrylic. Getting the acrylic bent required heating to 160 degrees so that it could be bent around a form [sswanton] created specifically for this project. A few cutouts in the case allows the rider to access the volume and tuning knobs.

The speakers added to the helmet were from wireless headphones and came with a matched transmitter. The transmitter was removed from it’s unnecessarily large case, installed in the radio’s newly created enclosure and connected to the radio’s headphone output. Situating the headphone components in the ideal locations of the helmet required that the headphones be disassembled. The speakers were placed in the helmets ear cups. Part of the original headphone case and some control buttons were mounted on the outside of the helmet for easy access. The wires connecting the components had to be extended to reconnect the now spread-out parts.

In order to hear that sweet music all the rider needs to do is turn on the headphones and radio. Check this out to see some more helmet speakers, this time a little more wacky.

Benchmarking The Raspberry Pi 2

February 5, 2015 by Brian Benchoff 136 Comments

The Raspberry Pi has only been available for a few days, but already those boards are heading through the post office and onto workbenches around the world. From the initial impressions, we already know this quad-core ARMv7 system boots in about half the time, but other than that, there aren’t many real benchmarks that compare the new Raspberry Pi 2 to the older Raspi 1 or other similar tiny Linux dev boards. This is the post that fixes that.

A word of warning, though: these are benchmarks, and benchmarks aren’t real-world use cases. However, we can glean a little bit of information about the true performance of the Raspberry Pi 2 with a few simple tools.

For these tests, I’ve used Roy Longbottom’s Raspberry Pi benchmarking tools, nbench, and a few custom tools to determine how fast both hardware versions of the Raspberry are in real-world use cases.

Continue reading “Benchmarking The Raspberry Pi 2” →

Add Extra Storage To Your PS4 With Retro Flair

February 5, 2015 by Rick Osgood 14 Comments

[Frank] came up with a clever way to extend the storage of his PS4. He’s managed to store his digital PS4 games inside of storage devices in the shape of classic NES cartridges. It’s a relatively simple hack on the technical side of things, but the result is a fun and interesting way to store your digital games.

He started out by designing his own 3D model of the NES cartridge. He then printed the cartridge on his Ultimaker 3D printer. The final print is a very good quality replica of the old style cartridge. The trick of this build is that each cartridge actually contains a 2.5″ hard drive. [Frank] can store each game on a separate drive, placing each one in a separate cartridge. He then prints his own 80’s style labels for these current generation games. You would have a hard time noticing that these games are not classic NES games at first glance.

Storing the game in cartridge form is one thing, but reading them into the PS4 is another. The trick is to use a SATA connector attached to the PS4’s motherboard. [Frank’s] project page makes it sound like he was able to plug the SATA cable in without opening the PS4, by attaching the connector to a Popsicle stick and then using that to reach in and plug the connector in place. The other end of the SATA cable goes into a custom 3D printed housing that fits the fake NES cartridges. This housing is attached to the side of the PS4 using machine screws.

Now [Frank] can just slide the cartridge of his choice into the slot and the PS4 instantly reads it. In an age where we try to cram more and more bits into smaller and smaller places, this may not be the most practical build. But sometimes hacking isn’t about being practical. Sometimes it’s simply about having fun. This project is a perfect example. Continue reading “Add Extra Storage To Your PS4 With Retro Flair” →

I’ve Come To Bury Radio Shack, Not Praise It.

February 5, 2015 by Brian Benchoff 219 Comments

This is a post that has been a long time coming. Today, Radio Shack, the store that has been everything from an excellent introduction to electronics and computers to a store that sells cell phones, cell phone accessories, and cell phone plans has declared bankruptcy.

To anyone, this should not be news. For the last decade, the public perception of Radio Shack was one of a shell of its former self. In 2007, The Onion famously published Even CEO Can’t Figure Out How RadioShack Still In Business, an article that like most of The Onion’s work, is a sand dune of grains of truth.

In recent years, Radio Shack has made attempts to appeal to the demographic that holds the ‘shack in such high regard. Just four short years ago, Radio Shack made an appeal to this community and asked for suggestions for what people would actually buy at Radio Shack. The answers ranged from Arduinos and larger component selections to Parallax Propellers. Even with this renewed focus on DIY, repair, electronic tinkering, and even in-house cellphone repair shops in some select locations, this was not enough.

This was a make or break year for Radio Shack. Last fall, Standard General, a hedge fund with an amazing name, attempted to refinance Radio Shack’s debt with specific revenue benchmarks set for the holiday season. These benchmarks were not met, and now Radio Shack has filed for bankruptcy protection after reaching a deal to sell nearly 2,500 stores. Radio Shack now has about 5,000 stores in the U.S.. Half of them will close, and as many as 1,700 will be operated by Sprint. The future of Radio Shack was a cell phone store, it seems.

Right now, there are rumors of Radio Shack employees ‘released from service’, with mass closings of stores very, very soon.

There has always been a love-hate relationship with Radio Shack with the DIY and tinkerer community. It was everything from many programmer’s first introduction to computers, the only place in town you could buy [Forrest Mims]’ excellent books, to a horrible place to work, and an odd store where you need a phone number to buy batteries.

This is not a eulogy; Radio Shack isn’t quite dead just yet, and eulogies are reserved for the loved ones in our lives. Radio Shack is neither. We all have a rich history with Radio Shack, and next time you’re buying some resistors on Mouser or Digikey, just remember we’re living in a different world now.

Pac-Man Clock Eats Time, Not Pellets

February 5, 2015 by Rick Osgood 21 Comments

[Bob’s] Pac-Man clock is sure to appeal to the retro geek inside of us all. With a tiny display for the time, it’s clear that this project is more about the art piece than it is about keeping the time. Pac-Man periodically opens and closes his mouth at random intervals. The EL wire adds a nice glowing touch as well.

The project runs off of a Teensy 2.0. It’s a small and inexpensive microcontroller that’s compatible with Arduino. The Teensy uses an external real-time clock module to keep accurate time. It also connects to a seven segment display board via Serial. This kept the wiring simple and made the display easy to mount. The last major component is the servo. It’s just a standard servo, mounted to a customized 3D printed mounting bracket. When the servo rotates in one direction the mouth opens, and visa versa. The frame is also outlined with blue EL wire, giving that classic Pac-Man look a little something extra.

The physical clock itself is made almost entirely from wood. [Bob] is clearly a skilled wood worker as evidenced in the build video below. The Pac-Man and ghosts are all cut on a scroll saw, although [Bob] mentions that he would have 3D printed them if his printer was large enough. Many of the components are hot glued together. The electronics are also hot glued in place. This is often a convenient mounting solution because it’s relatively strong but only semi-permanent.

[Bob] mentions that he can’t have the EL wire and the servo running at the same time. If he tries this, the Teensy ends up “running haywire” after a few minutes. He’s looking for suggestions, so if you have one be sure to leave a comment. Continue reading “Pac-Man Clock Eats Time, Not Pellets” →

Drone-enium Falcon

February 5, 2015 by Mike Szczys 23 Comments

If you own a quadcopter chances are you own more than one. It’s kind of an addictive thing in that way. So dig out that dinged up model and build something awesome around it. We’d suggest making it look exactly like a Millenium Falcon. Okay, to be fair this is built around a custom quadcopter originally designed to carry a camera and GPS but removed for this project. We’re not sure if stock models have enough extra umph to lift a fancy fuselage like this (maybe you’ll weigh in on that in the comments?).

As with any great build this started with a scale drawing. The drawing was printed for use as a cutting template for the expanded polystyrene. Part of what makes it look so fantastic is that the fuselage isn’t 2-dimensional. There is depth in the places that matter and that’s all because of near-mythical foam cutting/shaping skills on [Olivier’s] part.

Final touches are LEDs on front and to simulate the curved engine on the tail. You can almost see this thing picking up a handless [Luke] below Bespin’s floating city. This Falcon flies like… a quadcopter (what did you expect? The Kessel Run in 12 parsecs?), which you can see in the videos after the break. The second clip shows how easy it is to remove the foam body from the quad frame, yet another nice touch!

Of course if Star Wars isn’t your thing you can give trolling the skies as a flying body a shot.

Continue reading “Drone-enium Falcon” →