Incredible Fabrication Process Makes This Word Clock Stand Out

September 17, 2012 by 13 Comments

From the look of it his is just another Word Clock, right? From the outside maybe. But if you take a look at the build photos this a good example of extreme fabrication.The design uses a five-layer lamination of glass bezel, vinyl lettering, diffuser, mounting plate, and back panel. The mounting and lettering layers were labor intensive, but are also the reason for the gorgeous finished look.

The bezel consists of black adhesive foil applied to the back of the glass faceplate. The letters were cut out using a vinyl cutter, and the lamination process happened in a pool of water. This technique helps to ensure that no fine particles end up between the glass and the foil.

The wooden mounting bracket was ordered from a local kitchen cabinet fabricator. It’s MDF that is 17.7″ and has been edge wrapped in glossy white PVC. Once it arrived, [Muris] started drilling the 248 holes and their counter sinks. This is on the front side of the layer and when sprayed with silver paint the countsinks act as reflectors. On the back side he milled groves to accept PCB strips to host the LEDs as well as the breakout boards that hold the MAX7219 drivers.

Don’t miss the video clip after the break that shows off the final product.

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Integrating A Power Bus Into A Quadcopter Frame

September 17, 2012 by 15 Comments

When working on flying vehicles weight is always a consideration. [Brendin] found a way to get rid of a wiring harness on his quadcopter, simplifying the assembly while lightening the load. He did it by incorporating the power bus into the frame of the vehicle.

He started with some copper clad board. Because the substrate is a structural component he didn’t want to use a CNC mill to do the etching as it also removes a bit more than just copper. After using the mill to cut out the shape and drill holes he coated the board with flat black paint. This acts as the etch resist, which he sent through a 50W laser engraver to remove the paint and expose the areas he wants to etch. After etching he removed the rest of the resist, and masked off his solder pads with small rectangles of electrical tape. This protects the solder pads from the truck bed liner paint he uses to insulate the copper. He says it works great and plans to use the technique on all future builds.

Scrolling Tweets With A WiFi LED Matrix

September 17, 2012 by 4 Comments

For his most ambitious build to date, [Param] thought it would be a cool idea to have a LED matrix display spitting tweets out via a WiFi connection. The build is now done, and we’ve got to hand it to him for a very nice build.

The build is based on an Arduino with a Sparkfun WiFi shield providing the network connection. The Arduino pings a Javascript app that pulls down tweets from The Verge and displays them on an 8×8 LED matrix display.

What makes [Param]’s build so cool is its portable nature; the entire device is completely wireless, getting its power from a Sparkfun LiPower shield  and an apparently extremely capacious LiPoly battery.

With a rat’s nest of wires hanging out the back of the LED display, [Param]’s build is crying out for a proper enclosure, but even given that it remains a quality project. You can see a video of the WiFi’d Twitter display after the break.

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Turning A Kindle Into A Weather Display

September 17, 2012 by 29 Comments

Since the first time [Matt] saw an e-paper display, the idea of using it as a regularly updated, non real-time display consumed him. It really is the perfect platform for very readable calendars, agendas or, as [Matt] found out, a weather display.

[Matt]’s build uses a server to fetch and parse weather data and forecasts from NOAA. This data is then inserted into an SVG file, rendered, converted into a PNG, and finally converted into a grayscale, no transparency image required by the Kindle.

After the image is crafted by [Matt]’s server, a small script running on the Kindle fetches the image, clears the screen, and displays the image. This entire process happens twice a day, often enough for [Matt] to get a good idea of the weather outside without having to look out a window.

The really striking feature of [Matt]’s build is how good his weather display looks. The wonderful iconography of this weather display comes partly from graphics found on The Noun Project, with a few weather conditions drawn by [Matt] himself. It looks great, and is an awesome example of an excellent use of e-paper.

Help Create A Universal ARM Programmer

September 17, 2012 by 20 Comments

The new crop of ARM Cortex M0/M3/M4 microcontrollers have a lot of interesting features for developers. In addition to supporting drag and drop programming via USB, the same hardware can also be used as a debugger. Setting breakpoints and inspecting memory at any point in the code is a wonderful feature, but not all the new ARM dev boards we’ve seen support this feature.

The folks over on SimpleCortex have a solution to this problem, but they need your help. To get their CMSIS-DAP hardware working with Open Source tools, they’re looking for a few good programmers and hardware developers to build a toolchain.

Right now, the hardware only works with Keil development tools. A closed source development environment is no good to anyone, so if you have some experience writing drivers and such, send the guys at SimpleCortex an email. They’ll give you a free board in return for a contribution to building an open source ARM toolchain.

Common sense requires us to mention that you should probably only send these guys an email if you actually plan on working on this problem. Still, it’s a great opportunity to contribute to open hardware.

Building A Bigger Shapeoko Router

September 17, 2012 by 15 Comments

Hackaday alumni [Will O’Brien] sent in a few projects he’s been working on lately while he’s in the process of upgrading his workspace. He’s building a 1200 x 1200 mm CNC router based on the Shapeoko router, and it sure looks like he’s having fun doing it.

The Shapeoko router is based on the Makerslide open source linear bearing system. This system uses common aluminum extrusions as the frame of a very simple, very inexpensive CNC router. The Makerslide system is designed to be expandable; if you want a larger axis, just bolt in a longer piece of aluminum extrusion. We haven’t seen many Makerslide builds take advantage of this fact, a shame as the stock Shapeoko only has a build area of 200 mm square.

[Will] is expanding this build area to 1200 mm square, but of course this means beefing up some parts of the build. He’s already moved up to very hefty 250 oz/in Nema 23 stepper motors (up from the Nema 17s for a standard Shapeoko), as well as beefing up the motor mount a great deal.

[Will] also sourced a few lengths of cable drag chain (yes, that’s what it’s called) to keep all the wires for his huge CNC routers out of the path of a moving gantry and spinning motors. It looks like he’s got a very nice build shaping up, and we can’t wait to see it in action.

An Ice Tube Clock For The TI Launchpad

September 17, 2012 by 8 Comments

Because Nixies, Decatrons, and VFD tubes really are that cool, [cubeberg] over on the 43oh forums designed an IV-18 clock for the TI Launchpad.

Like adafruit’s Ice Tube clock, [cubeberg]’s project uses a surplus Russian IV-18 VFD tube conveniently sourced on eBay. On the board, there are three buttons for changing the time and setting the alarm along with a MAX6921 VFD tube driver and a small switching regulator to boost the 5 Volts on the Launchpad to the 50 V the tube requires.

There was a little bit of space left on [cubeberg]’s PCB design, and he filled that space with a header for a buzzer and a temperature sensor. Right now, the code doesn’t support an alarm function and he’s still waiting on a few components to finish off the thermometer portion of the board, but it’s still the makings of a very nice clock.

If you’d like to grab your own Launchpad ice tube clock, [bluehash] is organizing a group buy for 430h forum members. If they can get 15 pieces built, the clock will cost less than $5/unit. Very cool, and very cheap when you consider TI is practically giving Launchpads away.