Receiver board of the Ethernet tester, with only probing pins, and no resistors populated

Ethernet Tester Needs No LEDs, Only Your Multimeter

February 28, 2022 by Arya Voronova 27 Comments

Ethernet cable testers are dime a dozen, but none of them are as elegant and multimeter-friendly as this tester from our Hackaday.io regular, [Bharbour]. An Ethernet cable has 8 wires, and the 9 volts of easily available batteries come awfully close to that – which is why the board has a voltage divider! On the ‘sender’ end, you just plug this board onto the connector, powered by a 9 volt battery. On the “receiver” end, you take your multimeter out and measure the testpoints – TP7 should be at seven volts, TP3 at three volts, and so on.

As a result, you can easily check any of the individual wires, as opposed to many testers which only test pair-by-pair. This also helps you detect crossover and miswired cables – while firmly keeping you in the realm of real-life pin numbers! This tester is well thought-out when it comes to being easily reproducible – the PCB files are available in the “Files” section, and since the “receiver” and “sender” PCBs are identical, you only need to do a single “three PCBs” order from OSHPark in order to build your own!

Bharbour has a rich library of projects, and we encourage you to check them out! If you ever want to get yourself up to speed on Ethernet basics, we’ve talked about its entire history – and we’ve even explained PoE! After some intensive learning time, perhaps you can try your hand at crimping the shortest Ethernet cable ever.

Tiny Ethernet Cable Arms Race Spawns From Reddit Discussion

February 16, 2022 by Lewin Day 58 Comments

If you’ve had any dealings with Cat 5 and Cat 6 cable, and let’s be honest, who hasn’t, you’ve probably wrestled with lengths anywhere from 1 meter to 25 meters if you’re hooking up a long haul. Network admins will be familiar with the 0.1 m variety for neat hookups in server cabinets. However, a Reddit community has recently taken things further.

It all started on r/ubiquiti, where user [aayo-gorkhali] posted a custom-built cable just over 2 inches long. The intention was to allow a Ubiquiti U6-IW access point to be placed on a wall. The tiny cable was used to hook up to the keystone jack that formerly lived in that position, as an alternative to re-terminating the wall jack into a regular RJ45 connector.

Naturally this led to an arms race, with [darkw1sh] posting a shorter example with two RJ-45 connectors mounted back to back with the bare minimum of cable crimped into the housings. [Josh_Your_IT_Guy] went out the belt sander to one-up that effort, measuring just over an inch in length.

[rickyh7] took things further, posting a “cable” just a half-inch long (~13 mm). In reality, it consists of just the pinned section of two RJ-45 connectors mounted back to back, wired together in the normal way. While electrically it should work, and it passes a cable tester check, it would be virtually impossible to actually plug it into two devices at once due to its tiny length.

We want to see this go to the logical end point, though. This would naturally involve hacking away the plastic casings off a pair of laptops and soldering their motherboards together at the traces leading to the Ethernet jack. Then your “cable” is merely the width of the solder joint itself.

Alternatively, you could spend your afternoon learning about other nifty hacks with Ethernet cables that have more real-world applications!

Hackaday Podcast 155: Dual Integrating Spheres, More Magnetic Switches, PlottyBot, Red Hair In Your Wafers

February 11, 2022 by Tom Nardi 2 Comments

This week Hackaday Editor-in-Chief Elliot Williams and Managing Editor Tom Nardi take a close look at two pairs of projects that demonstrate the wildly different approaches that hackers can take while still arriving at the same conclusion. We’ll also examine the brilliant mechanism that the James Webb Space Telescope uses to adjust its mirrors, and marvel over a particularly well-developed bot that can do your handwriting for you. The finer points of living off home-grown algae will be discussed, and by the end of the show, you’ll learn the one weird trick to stopping chip fabs in their tracks.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct Download (~70 MB)

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Another Way To Recycle Those Empty Beverage Cans

November 27, 2021 by Orlando Hoilett 14 Comments

Do you ever sit around thinking of ways to repurpose things in your house? Well [BevCanTech] found a way to recycle some of his empty beverage cans by turning them into homemade wire.

The premise is simple. He cut 2 mm thick strips of wire from the beverage can along its circumference, creating a thin, long “wire” spool. He sanded the ends of each strip to crimp pieces of his homemade wire together. He found he could get about four meters from a standard-sized beverage can, probably roughly 12 oz, as he unraveled the can. He then used crimp connectors to connect his homemade wires to the battery terminals and also to the end of a flashlight. He used a red cap from another can as a pseudo light diffuser and lampshade, creating a pretty cool, almost lava lamp-like glow.

Maybe the meat of this project won’t be as filling as your Thanksgiving meal, but hopefully, it can serve as a bit of inspiration for your next freeform circuit design. Though you’ll probably want to smooth those sharp edges along your homemade wire.

10 Gigabit Ethernet For The Pi

July 9, 2021 by Al Williams 31 Comments

When people like Bell and Marconi invented telephones and radios, you have to wonder who they talked to for testing. After all, they had the first device. [Jeff] had a similar problem. He got a 10 gigabit network card working with the Raspberry Pi Compute Module. But he didn’t have any other fast devices to talk to. Simple, right? Just get a router and another network card. [Jeff] thought so too, but as you can see in the video below, it wasn’t quite that easy.

Granted, some — but not all — of the hold-ups were self-inflicted. For example, doing some metalwork to get some gear put in a 19-inch rack. However, some of the problems were unavoidable, such as the router that has 10 Gbps ports, but not enough throughput to actually move traffic at that speed. Recabling was also a big task.

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Review: Battery Spot Welders, Why You Should Buy A Proper Spot Welder

June 16, 2021 by Jenny List 64 Comments

Making battery packs is a common pursuit in our community, involving spot-welding nickel strips to the terminals on individual cells. Many a pack has been made in this way, using reclaimed 18650 cells taken from discarded laptops. Commercial battery spot welders do a good job but have a huge inrush current and aren’t cheap, so it’s not uncommon to see improvised solutions such as rewound transformers taken out of microwave ovens. There’s another possibility though, in the form of cheap modules that promise the same results using a battery pack as a power supply.

With a love of putting the cheaper end of the global electronic marketplace through its paces for the entertainment of Hackaday readers I couldn’t resist, so I parted with £15 (about $20), for a “Mini Spot Welder”, and sat down to wait for the mailman to bring me the usual anonymous grey package.

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Wooden You Love To Build A Ribbon Microphone?

March 18, 2021 by Dan Maloney 11 Comments

Carbohydrate foams derived from dead trees are not the first material that springs to mind when considering building audio equipment. But really, there’s no reason not to explore new materials for jobs normally reserved for metal or plastic, and when pulled off right, as with this wooden ribbon microphone, the results can both look and sound great.

To be fair, there are plenty of non-wood components in [Frank Olson]’s replica of a classic RCA model 44 microphone. After all, it’s hard to get wood to exhibit the electromagnetic properties needed to turn acoustic energy into electric currents. But that doesn’t mean that wood, specifically walnut veneer, isn’t front and center in this design. [Frank] worked with thin sheets of veneer; cut into shape with a commercial vinyl cutter and stacked up with alternating grains, the wood was glued up with copious cyanoacrylate adhesive to form a plywood of sorts. The dogbone-shaped body was fitted with two neodymium magnets, leaving a gap just wide enough for the microphone’s ribbon diaphragm. That was made from a thin piece of aluminum foil that was corrugated using a DIY crimp roller. Suspended between the magnets and connected to leads, the mic element was adorned with a wood and fabric windscreen and suspended from elastic bands in a temporary frame for testing. The narration on the video below was recorded with the mic, which sounds quite nice to our ears.

We’ve seen ribbon microphones before, as well as wooden microphones, but this is the first time we’ve seen a wooden ribbon microphone. It looks as though [Frank] has more work he wants to do to finish it off properly, and we eagerly await the finished product.

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