Tiny Ethernet Routers Now Available In Gigabit Speeds

November 26, 2020 by Lewin Day 63 Comments

If you need to move a lot of data, and fast, Gigabit Ethernet is a great way to do it. However, most network hardware outside of datacenters is fairly space inefficient, a headache if you’re building a robot or drone. Enter the Gigablox, a super-compact Gigabit router for just these applications.

The Gigablox takes its mission seriously, with its compact size the ultimate design goal. The entire switch fits on a tiny 45 mm x 45 mm PCB. To this end, it eschews the common RJ45 connector, which is bulkier than necessary. Instead, thin Molex PicoBlade connectors are used for the five ports on board. Cables are included to convert between the two connectors, and obviously crimping ones own is easy to do, too. For those who need to connect more devices, several Gigablox can be hooked up in the same way as any other Ethernet switch. The Gigablox is a non-blocking switch, too – meaning all five ports can run at full speed simultaneously.

The design is the sequel to the SwitchBlox, and the later SwitchBlox Nano, both designed by [Josh Elijah] earlier this year. The pace of development is impressive, and it’s great to see [Josh] bring Gigabit speeds to the compact form factor. We can imagine a few good uses for these boards; share your best ideas in the comments below! Video after the break.

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Hackaday Links: September 20, 2020

September 20, 2020 by Dan Maloney 12 Comments

The announcement of Autodesk’s changes to the Fusion 360 personal use license terms this week caused quite a dustup. Our article on the announcement garnered a lot of discussion and not a few heated comments. At the end of the day, though, Autodesk is going to do what it’s going to do, and the Fusion 360 user community is just going to have to figure out how to deal with the changes. One person who decided to do something other than complain is Justin Nesselrotte, who came up with a quick and easy bulk export tool for Fusion 360. This gets to the heart of the issue since the removal of export to STEP, IGES, and SAT files is perhaps the most painful change for our community. Justin’s script automatically opens every design and exports it to the file type of your choice. Since the license changes go into effect on October 1, you’d better get cracking if you want to export your designs.

Over on Twitter, Hackaday superfriend Timon gives us a valuable lesson in “you get what you pay for.” He found that a bunch of his header pin jumper cables weren’t even remotely assembled properly. The conductors of the jumper wire were only loosely inserted into the terminal’s crimp, where apparently no crimping pressure had been applied. The wires were just rattling around inside the crimp, rather than making sold contact. We’ve covered the art and science of crimping before, and it’s pretty safe to say that these jumpers are garbage. So if you’re seeing weird results with a circuit, you might want to take a good, close look at your jumpers. And as always, caveat emptor.

The GNU Radio Conference wrapped up this week, in virtual format as so many other conferences have been this year, and it generated a load of interesting talks. They’ve got each day’s proceedings over on their YouTube channel, so the videos are pretty long; luckily, each day’s stream is indexed on the playbar, so along with the full schedule you can quickly find the talks you’re interested in. One that caught our eye was a talk on the Radio Resilience Competition, a hardware challenge where participants compete head-to-head using SDRs to get signals through in an adversarial environment. It sounds like a fascinating challenge for the RF inclined. More details about registering for the competition can be had on the Radio Resilience website.

You know those recipe sites that give you a few choices on what to make for dinner based on the ingredients you have on hand? We always thought that was a clever idea, and now something like it has come to our world. It’s called DIY Hub, and it aims to guide makers toward projects they can build based on the parts they have on hand. Users create projects on the site, either hosting the project directly on the site or providing a link to projects on another site. Either way, the project’s BOM is cataloged so that users can find something to build based on parts stored in their “Garage”. Granted, most of us suffer from the exact opposite problem of not knowing what to build next, but this could be an interesting tool for stimulating the creative process, especially for teachers and parents. It’s currently in beta, and we’d love to see a few Hackaday.io projects added to the site.

And finally, we got a tip to an oldie but a goodie: How to Build a Castle. No, we don’t expect to see a rash of 13th-century castle builds gracing our pages anytime soon — although we certainly wouldn’t be opposed to the idea. Rather, this is a little something for your binge-watching pleasure. The BBC series, which was actually called Secrets of the Castle, was a five-part 2014 offering that went into great detail on the construction of Guédelon Castle, an experimental archaeology project in France that seeks to build a castle using only the materials and methods available in the 1200s. The series is hosted by historian Ruth Goodman and archaeologists Peter Ginn and Tom Pinfold, and it’s great fun for anyone interested in history and technology.

3D-Printed Thermite Brings The Heat, And The Safety

September 10, 2020 by Kristina Panos 15 Comments

Thermites are a double-edged sword. Packing a tremendous energy density, and eager to produce tremendous heat when ignited, thermite is great for welding train tracks. But sometimes you might be looking for a little more finesse. A new approach to 3D printing thermites might just be able to tame the beast.

Most of us do our soldering while sitting safely indoors in a comfortable climate. The biggest dangers we’re likely to face are burnt fingertips, forgetting the heat shrink, or accidentally releasing the smoke monster. But outside of our homes and workshops, there’s a lot of extreme joining of metals going on. No matter where it’s done, welding and brazing in the field requires a lot of equipment, some of which is unwieldy and even more difficult to move around in harsh conditions.

Welding railroad tracks with thermite. Image via YouTube

The utility of brazing is limited by all the complex scaffolding of hardware required to support it. This limiting factor and the discovery of thermite led to exothermic welding, which uses an energetic material to provide enough heat to melt a filler metal and join the pieces. Energetic materials can store a lot of chemical energy and forcefully release it in a short period of time.

Thermites are made of metal oxide and metal powder, often iron oxide and aluminium. When ignited by a source of high heat, thermite compounds undergo an exothermic reduction-oxidation (redox) reaction as the aluminium reduces the number of electrons in the iron oxide atoms. More heat makes the reaction run faster, generating more heat, and so on. The result is molten iron and aluminium oxide slag.

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Teardown: Orthofix SpinalStim

August 5, 2020 by Tom Nardi 55 Comments

If you’ve ever had a particularly nasty fracture, your doctor may have prescribed the use of an electronic bone growth stimulator. These wearable devices produce a pulsed electromagnetic field (PEMF) around the bone, which has been shown to speed up the natural healing process in a statistically significant number of patients. That’s not to say there isn’t a debate about how effective they actually are, but studies haven’t shown any downsides to the therapy, so it’s worth trying at least.

When you receive one of these devices, it will be programmed to only operate for a certain amount of time or number of sessions. Once you’ve “used up” the bone stimulator, it’s functionally worthless. As you might imagine, there’s no technical reason this has to be the case. The cynic would say the only reason these devices have an expiration date on them is because the manufacturer wants to keep them from hitting the second hand market, but such a debate is perhaps outside the scope of these pages.

The Orthofix SpinalStim you’re seeing here was given to me by a friend after their doctor said the therapy could be cut short. This provided a somewhat rare opportunity to observe the device before it deactivated itself, which I’d hoped would let me take a closer look at how it actually operated.

As you’ll soon see, things unfortunately didn’t work out that way. But that doesn’t mean the effort was fruitless, and there may yet be hope for hacking these devices should anyone feel like taking up the challenge.

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Ironclad Tips For Copper-Clad Prototyping

May 24, 2020 by Kristina Panos 25 Comments

The idea of trying to prototype with SMD parts on the fly sounds like insanity, right? But then we watched [Leo Fernekes] walk calmly and carefully through his process (video, embedded below). Suddenly, SMD prototyping jumped onto our list of things to try soon.

[Leo] speaks from a lot of experience and tight client timelines, so this video is a fourteen-minute masterclass in using copper-clad board as a Manhattan-style scratch pad. He starts by making a renewable tool for scraping away copper by grinding down and shaping an old X-Acto blade into a kind of sharpened Swiss Army knife bottle opener shape. That alone is mind-blowing, but [Leo] keeps on going.

In these prototypes, he uses the through-hole version of whatever microcontroller is in the design. For everything else, he uses the exact SMT part that will end up on the PCB that someone else is busy designing in the meantime.

After laying the board out on paper, [Leo] carves out the islands of conductivity, beep-checks them for shorts, shines the whole thing with steel wool, and goes to town.

The tips and tricks keep coming as he makes jumps and joins ground planes with bare copper wire insulated with heat-proof Teflon tubing, and lays out the benefits of building up a stash of connectors and shelling out the money for a good crimp tool.

And why do you need a good crimp tool? Because when they’re done properly, crimped connections are stronger and more reliable than solder. There’s a lot more to them than you might think.

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Review: The Riden RD6006W DC Power Supply Module

March 16, 2020 by Jenny List 40 Comments

You may have seen the Ruideng range of programmable power supply modules from China: small and relatively inexpensive switch-mode buck converters, with microprocessor control and a front panel featuring a large colour OLED screen. Given 30 volts or so they can supply any lower voltage with the extra bonus of current limiting. They’ve been so successful over the several years they’ve been available that they’ve even spawned their own Chinese clones, and countless hacker projects, for instance on the DPS300X and DPS500X models.

Late last year a new module came from Ruideng, the Riden-branded RD6006 combines the basic idea of the previous modules with an extremely flexible front panel with full keypad and rotary encoder, creating something like the front panel to a decent bench power supply but without the accompanying power supply. I ordered one, waited for it to clear customs, took it to my bench, and reviewed it. Continue reading “Review: The Riden RD6006W DC Power Supply Module” →

Hackaday Links: March 15, 2020

March 15, 2020 by Dan Maloney 21 Comments

Just a few weeks ago in the Links article, we ran a story about Tanner Electronics, the Dallas-area surplus store that was a mainstay of the hacker and maker scene in the area. At the time, Tanner’s owners were actively looking for a new, downsized space to move into, and they were optimistic that they’d be able to find something. But it appears not to be, as we got word this week from James Tanner that the store would be shutting its doors after 40 years in business. We’re sad to see anyone who’s supported the hardware hacking scene be unable to make a go of it, especially after four decades of service. But as we pointed out in “The Death of Surplus”, the center of gravity of electronics manufacturing has shifted dramatically in that time, and that’s changed the surplus market forever. We wish the Tanner’s the best of luck, and ask those in the area to stop by and perhaps help them sell off some of their inventory before they close the doors on May 31.

Feel like getting your inner Gollum on video but don’t know where to begin? Open source motion capture might be the place to start, and Chordata will soon be here to help. We saw Chordata as an entry in the 2018 Hackaday Prize; they’ve come a long way since then and are just about to open up their Kickstarter. Check out the video for an overview of what Chordata can do.

Another big name in the open-source movement has been forced out of the organization he co-founded. Eric S. Raymond, author of The Cathedral and the Bazaar and co-founder and former president of the Open Source Initiative has been removed from mailing lists and banned from communicating with the group. Raymond, known simply as ESR, reports that this was in response to “being too rhetorically forceful” in his dissent from proposed changes to OSD, the core documents that OSI uses to determine if software is truly open source. Nobody seems to be saying much about the behavior that started the fracas.

COVID-19, the respiratory disease caused by the newly emerged SARS-CoV-2 virus, has been spreading across the globe, causing panic and claiming lives. It’s not without its second-order effects either, of course, as everything from global supply chains to conferences and meetings have been disrupted. And now, coronavirus can be blamed for delaying the ESA/Russian joint ExoMars mission. The mission is to include a Russian-built surface platform for meteorological and biochemical surveys, plus the ESA’s Rosalind Franklin rover. Program scientists are no longer able to travel and meet with their counterparts to sort out issues, severely crimping productivity and forcing the delay. Social distancing and working from home can only take you so far, especially when you’re trying to get to Mars. We wonder if NASA’s Perseverance will suffer a similar fate.

Speaking of social distancing, if you’ve already decided to lock the doors and hunker down to wait out COVID-19, you’ll need something to keep you from going stir crazy. One suggestion: learn a new skill, like PCB design. TeachMePCB is offering a free rigid PCB design course starting March 28. If you’re a newbie, or even if you’ve had some ad hoc design experience, this could be a great way to productively while away some time. And if that doesn’t work for you, check out Bartosz Ciechanowski’s Gears page. It’s an interactive lesson on why gears look like they do, and the math behind power transmission. Ever wonder why gear teeth have an involute shape? Bartosz will fix you up.

Stay safe out there, everyone. And wash those hands!