Laser Cutting Technique Makes Plywood Bendable

December 7, 2011 by 42 Comments

Here’s a laser cutting technique that makes thin plywood bendable. By cutting away elongated diamond shapes from the material, a lattice of strips connected minimally by alternating tabs is left over. The wood is then bendable, and it must be somewhat durable since the idea came from a product that uses the technique as a hinged notebook enclosure.

We don’t have much interest in it as an often used pivot point as surely it must be a problem with long-term use. But we love the look of it as a rounded corner on an enclosure like the Arduino project box seen above. The side walls are one continuous piece, with identical top and bottom sections which receive the alignment tabs. The whole thing is held together with just four bolt/washer/nut combinations.

But if you don’t have access to a laser cutter, we guess you’ll have to stick to altering pre-made enclosures for now.

Periodic Table Of Swearing Would Even Make A Sailor Blush

December 7, 2011 by 29 Comments

periodic-table-of-swearing

If you often find yourself at a loss for words in the heat of an argument, perhaps this Periodic Table of Swearing is something you might be interested in. Built as a marketing tool for the British comic “Modern Toss”, the table features over 100 fruit machine (slot machine) buttons, each of which triggers an audio clip of the cheeky word or phrase listed.

The buttons were mounted on a piece of laser-cut MDF which makes up the table’s surface, while all of the wiring and the guts of the machine are neatly tucked away underneath. Clay, the company that actually built the table, doesn’t elaborate a whole heck of a lot on the details other than stating that it includes over 100 meters of wiring, 300 solder joints, and a whole lot of swearing. We imagine it could likely be replicated with a small micro, an SD card reader, and a couple of speakers – for anyone interested in having one of their own.

While it’s not a hack in the strictest sense, we’re sure it’s a great conversation starter ender, and we did get a chuckle out of the demo video below (Warning: Language).

[Thanks, Jack]

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Christmas Tree Water Sensor Gets An Upgrade And A Fancy New Box

December 7, 2011 by 9 Comments

xmas-tree-water-sensor

[Eric Ayars] has a nice cast iron Christmas tree stand at home, but the only drawback is that the stand makes it hard to see just how much water is available to the tree. Last year we covered a small gadget he created to help keep tabs on the water level, but as several of you predicted, the system eventually failed.

His previous solution used copper plated proto board to sense how much water was in the stand, but the leads corroded in about a week’s time. With Christmas just around the corner, he decided to give things another try.

His revamped water level sensor relies on measuring capacitance changes in a copper strip board when under water rather than detecting a complete circuit like the previous model. To protect his sensor this time around he coated the board with polyurethane, which should provide a decent corrosion barrier.

Using the Arduino CapSense library, the sensor can detect the presence of water, signaling an alarm if the base needs refilling. One of our readers suggested that he use the tree itself as a low water indicator, which is just what [Eric] did this year. If the water is somewhat low, the Arduino-controlled relay powering the tree is switched off and then on again, every 5 seconds. If the base is nearly dry, the tree asks for water by blinking the word “Water” repeatedly in Morse code.

We think that this year’s solution is pretty clever, and we’re glad to see that [Eric] didn’t give up after last year’s setback!

Combine 2 Non-Working Sony TVs Into One That Works

December 7, 2011 by 16 Comments

Have you ever wondered if you could fix your two broken LCD TVs by combining them? Neither had we, but [Redion] did, and the answer is yes, it can be done.  Although it may sound like a serious kludge, the finished product actually looks quite nice from the view provided.  On the other hand, we don’t know how the internals will hold up, but it apparently works well now.

For this hack, the working internals from a  32 inch Sony LCD TV with a broken display were combined with a 40 inch Sony LCD TV that had an undamaged display but fried internals.  Although this would most likely not work for every TV out there, it’s still a pretty neat experiment. Many people would simply assume something like this would not work, and trash both TVs.  We would suggest the new TV be named “Nomad”, just avoid wearing a red shirt around it.

Keep in mind with any TV hack, taking one apart can expose you to large capacitors that may or may not be charged and can be quite dangerous (they can stay charged for a long time).  We don’t necessarily recommend duplicating anything here, but use extreme caution if attempting anything like this.

Physical Computing Just Got A Lot Easier

December 7, 2011 by 9 Comments

Putting microcontrollers in everything and tying appliances into the internet has become the DIYers’ bread and butter. There’s a ton of benefits from an Internet-enabled coffee maker, but actually building these projects takes a little bit of knowledge. Enter [Dave] and [John] with Twine – a little Internet enabled box that connects physical reality to the digital world.

The hardware inside a Twine is a small board that combines WiFi, an accelerometer and temperature sensor. The Twine is programmed ‘in the cloud’ with a simple if/then condition. A Twine will send you a text, email or tweet when the condition is met. For example, you could put a Twine on a door and program the accelerometer to text you when someone comes knocking.

Twine isn’t an entirely closed system; there’s a plug for additional sensors (moisture detection, for example), and the data from sensors can be pushed out to a server. You can pick up a twine for $100 from the Kickstarter; it’s a little rich for our blood, but we’re sure it’ll be a useful device.

Hackaday Links: December 7, 2011

December 7, 2011 by 12 Comments

LED Neurons

[Alexandra Olivier] put up an art installation at Wellesley College that looks like a bunch of neurons built out of LEDs. The neurons are connected to a couple PIR sensors and ‘fire’ whenever movement is detected. The result is a lot like being inside a brain. Fitting, then, that the installation is called Social Synapses.

Last year’s big toy was always evil, though

Last year, [Andrew] had to fight the throngs of shoppers to get the must have toy of the season, a Zhu Zhu pet. Since these robotic hamster things have spent the last 11 months in the back of a closet, it seems reasonable to make them evil. They’re still not as evil as a demonic Furby….

So we call it a bifocal, right?

There’s an old photography trick for a really hacky macro setup – just turn the lens around. Well, what if you wanted automatic metering and flash control? Simple, just electrically reverse the lens. Bonus points for being able to use the lens regularly as well.

Control all the bands

Well here’s something cool: an all-in-one USB 315mhz, 433mhz, and 868mhz transceiver. What can you do with it? Well, [codeninja] can control the outdoor lights for two of his neighbors, open gates and doors, crash his weather station, and just about anything else in those bands. It’s pretty much like war driving for important stuff nobody cares about.

So this is our favorite holiday now

There’s a Dutch tradition to play Sinterklaas and make someone a present. [Jenor] decided to build an antique-looking DC voltmeter with a pair of vacuum tubes. The tubes don’t work anymore, but the heaters still provide a nice warm glow. It’s a bit large to be regularly used as a piece of test equipment, but it really does look awesome. Very steampunkey, and it’s the though that counts anyway.

Aluminum Bending Tutorial And A DIY Brake

December 7, 2011 by 10 Comments

What makes a project really exceptional? Part of it is a, ‘gee, that’s clever’ angle with a little bit of, ‘that’s actually possible.’ One thing the Hack a Day crew really appreciates is awesome enclosures. Altoids tins will get you far, but to step up to the big leagues you’ve got to bend some aluminum. Luckily, [Rupert] sent in a great tutorial on bending aluminum sheets for enclosures.

To make his press brake, [Rupert] scavenged a few pieces of 38mm bamboo worktop scraps. After assembling a few of these pieces with some hinges, he was ready to bend some aluminum.

One trick [Rupert] picked up is scoring the sheet metal on the inside of a future bend. For [Rupert]’s project, he sent his 3mm aluminum sheet through a table saw set to cut 1mm deep. Of course this should only be done with a blade designed for non-ferrous metals with as many carbide teeth as possible. Judging from [Rupert]’s homebuilt Hi-Fi that used this construction technique, the results are phenomenal.