Tech In Plain Sight: Super Glue

December 11, 2023 by 68 Comments

Many inventions happen not by design but through failure. They don’t happen through the failure directly, but because someone was paying attention and remembered the how and why of the failure, and learns from this. One of these inventions is Super Glue, the adhesive that every tinkerer and engineer has to hand to stick pretty much anything to anything, quickly. Although it was a complete failure for the original uses it was developed for, a chemist with good memory and an eye for a helpful product created it in a process he described as “one day of synchronicity and ten years of hard work.”

Super Glue was initially invented in 1942, when the chemist Harry Coover was working on a team trying to develop a clear plastic gun sight that would be cheaper than the metal ones already in use. The team cast a wide net, trying a range of new materials. Coover was testing a class of chemicals called cyanoacrylates. They had some promise, but they had one problem: they stuck to pretty much everything. Every time that Coover tried to use the material to cast a gun sight, it stuck to the container and was really hard to remove. 

When the samples he tried came into contact with water, even water vapor in the air, they immediately formed an incredibly resilient bond with most materials. That made them lousy manufacturing materials, so he put the cyanoacrylates aside when the contract was canceled. His employer B. F. Goodrich, patented the process of making cyanoacrylates in 1947, but didn’t note any particular uses for the materials: they were simply a curiosity. 

It wasn’t until 1951 when Coover, now at Eastman Kodak, remembered the sticky properties of cyanoacrylates. He and his colleague Fred Joyner were working on making heat-resistant canopies for the new generation of jet fighters, and they considered using these sticky chemicals as adhesives in the manufacturing process. According to Coover, he told Joyner about the materials and asked him to measure the refractive index to see if they might be suitable for use. He warned him to be careful, as the material would probably stick in the refractometer and damage it. Joyner tested the material and found it wasn’t suitable for a canopy but then went around the lab using it to stick things together. The two realized it could make an excellent adhesive for home and engineering use. Continue reading “Tech In Plain Sight: Super Glue” →

Modern Spark Gap Transmitter Uses A Rotary Gap

December 11, 2023 by 18 Comments

In the “don’t try this at home” category, [Joe Smith] builds a spark gap transmitter with a twist. The twist is that the drive power is from a signal generator attached to a FET. From there, though, things go classic using an automotive ignition coil and a tank circuit. He shows how adjusting the spark frequency changes the signal’s sound in a standard receiver.

We say don’t try this at home because the output of a transmitter like this will likely spew RF all over the place. Granted, there’s probably not much power, but it may well irritate your neighbors.

Switching to AM, you can really hear the tone from the spark frequency in the receiver. [Joe] posted some earlier videos where he made a 160-meter spark gap transmitter using an electric fly swatter. There are more details about how the tank circuits work in those videos. You can also see what the output looks like on a spectrum analyzer. You can hear what that transmitter sounds like, too.

Continue reading “Modern Spark Gap Transmitter Uses A Rotary Gap” →

New Part Day: Flush-mount Touchscreen For Retro PC Build

December 11, 2023 by 19 Comments

I recently had the opportunity to purchase an early version of a new display, and it happened to be just the thing I needed to make a project work. That display is the Elecrow 11.6″ CrowVision touchscreen slated for release in 2024. Preorders are being accepted on Crowd Supply.

I had an idea for a retro-inspired PC build that was just waiting for a screen like this. I’ll talk about the display and what’s good about it, then showcase the build for which it was the missing piece. If you’ve got a project waiting for something similar, maybe this part will provide what you need or at least turn on some new ideas.

What Is It?

The CrowVision 11.6″ 1366 x 768 touchscreen has an HDMI input, USB output for touch data, and accepts 12 V DC. It’s made to interface easily with a Raspberry Pi or other SBC (single-board computer).

Personally I consider a display like this to be the minimum comfortable size for using desktop type applications in a windowed environment. Most displays in this space are smaller. But aside from that, what helps make it useful for embedding into a custom enclosure is the physical layout and design.

Since I was looking for the largest display that could be flush-mounted in an enclosure without a lot of extra space around the display’s sides, it was just what I needed. The integrated touchscreen is a nice bonus.

Continue reading “New Part Day: Flush-mount Touchscreen For Retro PC Build” →

Qantas Flight 32: When A Few Millimeters Of Metal Invite Disaster

December 11, 2023 by 28 Comments

A common saying is that every disaster is caused by a chain of events, some of which can stretch back by years. Airplane disasters and near-disasters are no exception here, with all too often a small mechanical issue worsening until suddenly everything goes south. In the best case the flight crew is still able to work through the problems and figure out a way to put the aircraft down on firm soil in a single piece. This was the situation that the crew of Qantas Flight 32 (QF32) found themselves forced to deal with, as detailed in a recent article by [Kyra Dempsey], aka [Admiral Cloudberg].

When QF32 started its flight from London Heathrow in early November of 2010, everything seemed normal, but a mere four minutes after take-off from a layover at Singapore on its way to its final destination of Sydney, the #2 engine on the left wing of the Airbus A380 essentially exploded, launching shrapnel through the wing and fuselage. Although the A380 has four engines (numbered 1-4 from the left wing tip) and normally a single engine failure is not a major deal, the loss of systems that got destroyed in the explosion left the crew scrambling to diagnose the damage and implement a solution.

Continue reading “Qantas Flight 32: When A Few Millimeters Of Metal Invite Disaster” →

The Sol-1: A 16-bit Computer In 74HC Logic With C Compiler And Unix-like OS

December 11, 2023 by 15 Comments
Sol-1 system pictured from the front. {Credit: Paulo Constantino)
Sol-1 system pictured from the front. {Credit: Paulo Constantino)

While the concept of a computer system implemented in discrete logic ICs is by itself not among the most original ideas, the way some machines are executed certainly makes them stick out. This is the case with [Paulo Constantino]’s Sol-1, which not only looks extremely professional, but also comes with a lot of amenities that allow for system development, including a C compiler and assembler, a Unix-like OS (in development), DMA, and a whole host of interfaces to interact with the system and peripherals (serial, parallel, IDE, etc.). Not to mention a SystemVerilog model and an emulator, all of which can be found on [Paulo]’s GitHub.

More photos and videos can be found on [Paulo]’s YouTube channel, as well as the Sol-1 website, which shows off the intricate wire wrap work on the back of each PCB. In terms of the ISA, there are 5 general purpose registers (one scratch) which can also be used as two 8-bit registers each. Most operations are supported, except for floating point. For future improvements and additions, Sol-1’s OS will get more features added, and the first major software to be ported to the Sol-1 should be Colossal Cave Adventure and similar text-based adventure (dungeon) games.

Cowgol Development Environment Comes To Z80 And CP/M

December 10, 2023 by 7 Comments

Cowgol on Z80 running CP/M ties together everything needed to provide a Cowgol development environment (including C and assembler) on a Z80 running the CP/M operating system, making it easier to get up and running with a language aimed to be small, bootstrapped, and modern.

Cowgol is an experimental modern language for (very) small systems.

The Zilog Z80 was an 8-bit microprocessor common in embedded systems of the 1970s and 1980s, and CP/M was a contemporary mass-market operating system. As for Cowgol? It’s an Ada-inspired compiler toolchain and programming language aimed at very small systems, such as the Z80.

What’s different about Cowgol is that it is intended to be self-hosted on these small systems; Cowgol is written in itself, and is able to compile itself. Once one has compiled the compiler for a particular target architecture (for example, the Z80) one could then use that compiler on the target system to compile and run programs for itself.

Thankfully, there’s no need to start from scratch. The Cowgol on Z80 running CP/M repository (see the first link of this post) contains the pre-compiled binaries and guidance on using them.

Cowgol is still under development, but it works. It is a modern language well-suited to (very) small systems, and thanks to this project, getting it up and running on a Z80 running CP/M is about as easy as such things can get.

Thanks to [feinfinger] for the tip!

Raspberry Pi 5 Goes Under The X-ray

December 10, 2023 by 1 Comment

Most Hackaday readers will know to some extent what lies inside their computer, even if this is only at a block diagram level listing the peripherals. But what is physically on a modern computer board? [Jeff Geerling] has subjected a Raspberry Pi 5 to a medical imager, and shares with us the many layers of parts and PCB he found there. With a six-layer board and a heap of large BGA chips on it, there’s a lot to look at.

For readers who are used to working with printed circuit boards, it’s likely the techniques involved in the design will not be new. For us, the magic lies in the scale. The sheer number of interconnects on the board is impressive enough, but when it becomes possible to peer into the SoC package it becomes evident that there’s an internal PCB with some of the smallest vias we have ever seen. [Jeff] goes on to show us part by part around the board, on the way reminding us that some of the earliest Pi boards had to be reworked to replace Ethernet jacks without magnetics.

There’s a beauty to these ghostly images which might not be apparent to anyone who hasn’t stared obsessively at a PCB in a CAD package while it takes shape. The images show the work of the PCB designer’s art at a fine scale. We’d almost go as far as to suggest they be viewed as fine art instead of industrial design. Take a look, the video is below the break.

If this art is a bit big for you, then look at ASIC design – which takes things down to the microscopic level of the doped silicon structures within these amazing chips.

Continue reading “Raspberry Pi 5 Goes Under The X-ray” →