Stepper Motor Analyzer Reveals All

April 23, 2021 by Al Williams 15 Comments

In theory, you really don’t need much to work with electronics. A scope ought to do everything. However, for special purposes, it is handy to have meters, logic analyzers, and other special-purpose instruments. If you work on motion systems like 3D printers and CNC machines, you ought to have a way to look at stepper motors. You don’t? [Zapta] has a great Simple Stepper Motor Analyzer and [Teaching Tech] has a great video (see below) that shows some of the great things it can do.

What can it do? It analyzes the motor in place and can visualize what’s happening during stepping, microstepping, and other operating modes. Connecting the instrument is easy since you just use a four-pin pass-through connector.

Continue reading “Stepper Motor Analyzer Reveals All” →

Make Your Own Variable Inductor

April 22, 2021 by Al Williams 16 Comments

Inductors are not the most common component these days and variable ones seem even less common. However, with a ferrite rod and some 3D printing, [drjaynes] shows how to make your own variable inductor. You can see him show the device off in the video below.

The coil itself is just some wire, but the trick is moving the ferrite core in and out of the core. The first version used some very thick wire and produced an inductor that varied from 6 to 22 microhenrys. Switching to 22 gauge wire allowed more wire on the form. That pushed the value range to 2 to 12 millihenrys.

Continue reading “Make Your Own Variable Inductor” →

Faux Stained Glass Effect, With 3D Printing And Epoxy

April 22, 2021 by Donald Papp 14 Comments

Like the looks of stained glass, but not the amount of work, skill, and materials involved? Well, [Northern Geometry] shows how to sidestep all that nonsense and use a 3D printed frame, epoxy, and some alcohol-based inks to create a pretty good fake stained-glass effect piece of art.

A smooth polypropylene board is the key to a glassy smooth back.

[Northern Geometry] has played with this idea before, but shares some refinements and tips on getting the best results. One suggestion is to begin by securely taping the 3D printed frame to a smooth polypropylene board as a backer. Giving the cured resin a smooth surface is important to get the right look, and since resin will not bond to the polypropylene, it can be used as a backer to get that done.

Once the frame is mounted, pour a small amount of epoxy into each cavity and ensure it gets into every corner, then let it cure. The thin bottom layer of resin will seal things as well as create a glassy-smooth backing that is the perfect foundation for finishing the piece with colored resin as needed.

Once that is done, and everything has had plenty of time to cure fully, just pop the piece off the board. Check it out in the video embedded below, where [Northern Geometry] shows the process from start to finish.

Continue reading “Faux Stained Glass Effect, With 3D Printing And Epoxy” →

What To Expect From 3D Scanning, And How To Work With It

April 20, 2021 by Donald Papp 19 Comments

3D scanning and 3D printing may sound like a natural match for one another, but they don’t always play together as easily and nicely as one would hope. I’ll explain what one can expect by highlighting three use cases the average hacker encounters, and how well they do (or don’t) work. With this, you’ll have a better idea of how 3D scanning can meet your part design and 3D printing needs.

How Well Some Things (Don’t) Work

Most 3D printing enthusiasts sooner or later become interested in whether 3D scanning can make their lives and projects easier. Here are a three different intersections of 3D scanning, 3D printing, and CAD along with a few words on how well each can be expected to work.

Goal	Examples and Details	Does it work?
Use scans to make copies of an object.	3D scan something, then 3D print copies. Objects might be functional things like fixtures or appliance parts, or artistic objects like sculptures.	Mostly yes, but depends on the object
Make a CAD model from a source object.	The goal is a 1:1 model, for part engineering purposes. Use 3D scanning instead of creating the object in CAD.	Not Really
Digitize inconvenient or troublesome shapes.	Obtain an accurate model of complex shapes that can’t easily be measured or modeled any other way. Examples: dashboards, sculptures, large objects, objects that are attached to something else or can’t be easily moved, body parts like heads or faces, and objects with many curves. Useful to make sure a 3D printed object will fit into or on something else. Creating a CAD model of a part for engineering purposes is not the goal.	Yes, but it depends

In all of these cases, one wants a 3D model of an object, and that’s exactly what 3D scanning creates, so what’s the problem? The problem is that not all 3D models are alike and useful for the same things.

Continue reading “What To Expect From 3D Scanning, And How To Work With It” →

Power Supply Uses Thin Form Factor

April 19, 2021 by Al Williams 8 Comments

We’ve seen lots of power supply projects that start with an ATX PC power supply. Why not? They are cheap and readily available. Generally, they perform well and have a good deal of possible output. [Maco2229’s] design, though, looks a lot different. First, it is in a handsome 3D-printed enclosure. But besides that, it uses a TFX power supply — the kind of supply made for very small PCs as you’d find in a point of sale terminal or a set-top box.

Like normal PC supplies, these are inexpensive and plentiful. Unlike a regular supply, though, they are long and skinny. A typical supply will be about 85x65x175mm, although the depth (175mm) will often be a little shorter. Compare this to a standard ATX supply at 150x86x140mm, although many are shorter in depth. Volume-wise, that’s nearly 967 cubic centimeters versus over 1,800. That allows the project to be more compact than a similar one based on ATX.

Continue reading “Power Supply Uses Thin Form Factor” →

3D Printing A Long Range Nerf Blaster

April 15, 2021 by Lewin Day 11 Comments

The modified Nerf scene used to be about getting the absolute maximum performance out of Hasbro’s off-the-shelf foam dart blasters. The community quickly found the limits of plastic parts made down to a price, and an underground market for heavier springs and CNC-machined upgrades sprung up. Eventually, however, the advent of 3D printing and cheaper home machine tools led to a rise in popularity of bespoke blasters. [Zach] has long advocated for their supremacy, and has made a long-range blaster aimed at newcomers to the hobby. (Video, embedded below.)

The blaster is built around the popular Caliburn spring-powered design, originally created by [Captain Slug]. Modifications by [Zach] involve a longer barrel, relocated side-feeding magazine port, and other modifications designed to suit the long-range sniping role. There’s even a special “rifled” stabiliser on the end designed to reduce the effects of muzzle blast from disturbing the dart as it leaves the barrel.

It’s a design that very much builds on the efforts of the wider Nerf community, and is all the better for it. [Zach] has shared files and links to parts bundles to help get enterprising builders up and running with a minimum of fuss. We’d love to take the long blaster out for a round or three ourselves – it may just be time to fire up the 3D printer!

Continue reading “3D Printing A Long Range Nerf Blaster” →

Removable Extruder Pulls Out The Stops On Features

April 13, 2021 by Sonya Vasquez 17 Comments

For all of us fascinated with 3D printing, it’s easy to forget that 3D printer jams are an extra dimension of frustration to handle. Not to mention that our systems don’t really lend themselves well to being easily disassembled for experiments. For anyone longing for a simpler tune-up experience, you’re in luck. [MihaiDesigns] is dawning on what looks to be a cleanly designed solution to nozzle-changing, servicing, and experimenting.

The video is only 39 seconds, but this design is packed with clever editions that come together with a satisfying click. First, the active part of the extruder is detachable, popping in-and-out with a simple lever mechanism that applies preload. For consistent attachment, it’s located with a kinematic coupling on the side with a magnet that helps align it. What’s neat about this design is that it cuts down on the hassle of wire harnesses; tools are set to share the same harness via an array of spring-loaded pogo pins. Finally, a quick-change extruder might be neat on its own, but [MihaiDesigns] is teasing us with an automatic tool change feature with a handy lever arm.

This is a story told over multiple sub-60-second videos, so be sure to check out their other recent videos for more context. And for the 3D printing enthusiasts who dig a bit further into [MihaiDesigns’] video log, you’ll be pleased to find more magnetic extruder inventions that you can build yourself.

The world of tool-changing 3D printers is simply brimming with excitement these days. If you’re curious to see other machines with kinematic couplings, have a peek at E3D’s toolchanger designs, Jubilee, and [Amy’s] Doot Changer.

Continue reading “Removable Extruder Pulls Out The Stops On Features” →