GRBL Compatible Arduino CNC Shield

July 28, 2013 by Mike Szczys 33 Comments

By the time you get to the point in a home CNC build where you’re adding control electronics you may be ready for the simplest means to an end possible. In that case, grab your Arduino and heat up that etching solution to make your own GRBL compatible shield.

This familiar footprint manages to contain everything you need for a three-axis machine. The purple boards slotted into the pairs of SIL headers are Pololu Stepper motor drivers. Going this route makes replacing a burnt out chip as easy as plugging in a new module. The terminal block in the center feeds the higher voltage rail necessary for driving the motors. The DIL header on the right breaks out all of the connections to the limiting switches (two for each axis), spindle and coolant control, as well as three buttons for pause, resume, and abort. There’s even a header for SPI making it easier to add custom hardware if necessary.

This is a dual-layer board which may not be ideal for your own fabrication process. [Bert Kruger] posted his Gerber files for download if you want to put in a small run with OSH Park or a similar service.

CNC Router Built With 80/20 Rail

July 26, 2013 by Mike Szczys 32 Comments

There’s still quite a bit of machining that goes into a CNC mill build of this size. But using 80/20 brand extruded rail optimizes most of the build process into tasks manageable by the average basement hacker. That’s not to say that we think [Jim] is average. He took this mill from start to finish in just two weeks.

He picked up the set of three ball screws on eBay for $180. Two of them drive the X axis with the third moving the cutter assembly along the Y axis. The X axis travels along a set of precision rails instead of precision rods. He machined his own mounting plates to which those are attached. For now he’s not running the motors at full speed because the vibration starts to make the table shake. He may end up bolting the base to the floor once all is said and done.

We see this extruded rail used all over the place. We could highlight some other mill builds or 3d printers, but instead we think you’ll enjoy an extruded rail robotic bass guitar.

Oh, one last thing. We’re not against a bit of pandering. Below you can see the mill cutting out the Hackaday logo:

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Cyclone PCB Factory: 3d Printable Circuit Board Mill

July 24, 2013 by Mike Szczys 27 Comments

printable-cyclone-pcb-factory

If you can 3D print most of the parts for another 3D printer, why not also for a PCB mill? That’s the question answered by the Cyclone PCB Factory. It will help you kiss those toner transfer or photo resist days goodbye.

Homemade circuit boards tend to be rather small, which really helps keep the cost and scope of this project down. Most of the mounting parts, as well as the gears, are 3D printed. Of course there’s the usual machine tool items which you pretty much have to purchase: the ball screws, precision rod, stepper motors, and a motor to spin the routing tool.

Check out the video below to see where the project is right now. One of the crucial aspects of PCB milling is to have a level build table. The cutter head tends to be ‘V’ shaped so cutting just a bit too deep can blow out the traces you’re trying to isolate. The demo shows that this can automatically calibrate the software to account for any variances in the height of the copper clad.

We remember seeing a snap-together PCB mill. But we’re pretty sure that that one used parts milled from HDPE rather than 3D printed components.

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Predator Suit For Monsterpalooza Includes Over-engineered Shoulder Cannon

July 24, 2013 by Mike Szczys 11 Comments

off-the-hook-predator-suit

This Predator suit was premiered at this year’s Monsterpalooza conference. It’s nothing short of incredible. But the shoulder cannon is really what caught our attention. The thing is fully motorized and includes sound and light firing effects.

We saw a glimpse of what [Jerome Kelty] is capable of about two years ago. He was showing off an Arduino-based animatronics platform he put together for a Predator shoulder cannon that tracked based on where the predator’s helmet was pointing. But other than a video demonstration there wasn’t much info on the that actual build. This post makes up for that and then some.

A replica of this quality is rarely the work of just one person. A team of fans joined in to make it happen. After getting the molded parts for the backpack and canon from another team member [Jerome] set out to fit the support structure, motors, and control electronics into the space available. That meant a ton of milling, cutting, and shaping parts like the support arm seen above which integrates a servo motor into its rectangular outline. All of the controls fit in the backpack, with cables running to the helmet, as well as the cannon.

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DIY Pick And Place Just Getting Under Way

July 22, 2013 by Mike Szczys 14 Comments

diy-pick-and-place

It’s not totally fair to say that this project is just getting under way. But the truth is it neither picks nor places so there’s a long road still to travel. But we’re impressed with the demonstrations of what [Daniel Amesberger] has achieved thus far. Using the simplest of CNC mills he’s finished the frame and gantry for the device. You can see some of the parts on the left after going though an anodizing process that leaves them with that slick black finish.

The demo video shows off the device by driving it with a joystick. It’s fast, which gives us hope that this will rival some of the low-end commercial pick and place machines. He’s already been working on the software, which runs on a mini ITX form factor computer. This includes a gerber file interpreter and some computer vision for a visual check on part placement. He hasn’t gotten around to building the parts feeders but we’ll keep you updated as we hear back from him.

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Water Cooled Raspberry Pi

July 20, 2013 by Mike Szczys 25 Comments

If your Raspberry Pi is running a bit hot you can add a few hunks of salvaged heat sink, or you can go all out and machine your own water cooling system.

Remember when everyone had a giant desktop computer which was a perfect receptacle for cool lighting effects and somewhat ridiculous cooling systems? Relive that experience with [Phame’s] multi-page forum post that serves as the build log. With the exception of the tiny pump itself, this one’s a fully custom job.

The image on the left shows the machined parts being tried on for side. There is a slug which contacts the ICs on the RPi board, conducting the heat to the chambers inside through which the liquid will flow. The upright rectangular enclosure serves as the reservoir which dissipates the collected heat as the water flows through it. The image on the right shows the finished project. It uses the power pins on the GPIO header to drive the pump.

[Thanks PL via Bit-Tech]

Super-precise Light Painting From A Delta Robot

July 3, 2013 by Mike Szczys 13 Comments

delta-robot-light-painting

The points of those geometric shapes line up perfectly thanks to the delta robot arm controlling the light source. The source is a simple LED that can be switched on and off as it moves. A camera is set up in a dark room to keep the shutter open while the arm moves. We’re assuming that all of the light for the stationary objects in this image comes from the LED as well.

[Sick Sad] built the delta bot for just for this purpose. Check out the video below to see, and perhaps more importantly hear, the thing in motion. Seriously, the whine of the stepper motors is pretty awesome on this one.

The delta concept uses a central head on three arms angled down from above. If the LED is also pointed down it won’t light up the hardware and that’s why it doesn’t show up in the image. We’ve seen similar accuracy when using this style of machine for 3D printing. But if you don’t want to build a complicated machine you can try this out with a simple string plotter.

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