HHH: CNC Winners

November 4, 2013 by Mike Szczys 18 Comments

hhh-cnc-winners

Congratulations to the winners of the first Hackaday Hackerspace Henchmen series. We asked hackerspace members to send us stories about CNC hacks. Here’s a roundup of the three winners:

[Rich] from the Connecticut Hackerspace gets the top spot having sent in the story of their desktop CNC mill hacks. He gets a $50 gift card to the parts vendor of his choosing.

[Barnaby] is also a winner for sharing the story of how they hacked a script to translate G-Code into the proprietary format accepted by the desktop CNC mill at rlab.

And [Tim’s] submission showed how a movable storage base was built for the CNC carving machine at The Rabbit Hole.

We had hoped for more entries and planned to send out stickers to all and shirts to the top five. We’ll be sending both shirts and stickers to the three winners. We’re undecided as to whether we should continue the HHH program with a new theme. We’d love to hear what you think about it in the comments section.

A Nightmare On CNC Street

November 2, 2013 by Adam Fabio 43 Comments

[James Dressman] emailed us about his two-year journey of getting a large CNC machine running in his home. He doesn’t currently have a webpage, however his story was so incredible that we just had to feature it. [James] started by doing plenty of research online, and ordering a new CNC. The real fun started when he opened up a wall to fit the 2300 pound monster into his home. [James] found so much insect and water damage that he ended up rebuilding the entire rear half of his home.

Once the CNC was safely set up, the fun still wasn’t over. Not all family members are keen on having an industrial machine tool in the house. In [James’] case it was the smell of way oil that drove his wife nuts. This was all before spindle problems with the tool itself began to rear their ugly head. Illness and family tragedy put everything on hold for several months, however once [James] strength returned, he attacked the problems with renewed vigor. It was a long and winding road, but he now has a fully functional CNC.

But don’t just take our word for it. Continue after the break to see his photo album and to hear James tell the story in his own words.

Continue reading “A Nightmare On CNC Street” →

HHH: Sniffing Proprietary CNC To Hack In G-Code Support

October 25, 2013 by Mike Szczys 19 Comments

hhh-proprietary-g-code-hack

Here’s a beautiful desktop CNC mill which had one big drawback: it used a proprietary interface for driving it. To increase the flexibility of the tool it was hacked to work with G-Code.

The project is a Hackaday Hackerspace Henchmen submission from rLab, the Reading Hackspace in the UK. [Barnaby] explains the entire project after the break. The machine itself wasn’t altered, but a translator script was written in Python after capturing a bunch of packets and working out the protocol. This script listens for G-Code and does the translation into the type of commands the machine is expecting to receive.

If you know of a CNC hack from your own hackerspace send us the story for a chance to win some loot.

Continue reading “HHH: Sniffing Proprietary CNC To Hack In G-Code Support” →

A Very Professional Homemade CNC Router

October 24, 2013 by Mathieu Stephan 26 Comments

[Benne] has a small workshop at home so he decided to make a very versatile CNC router for his final project at school. It took him around 6 months to arrive at the result you can see in the image above and what is even more impressive is that he was only 17 years old at the time.

[Benne] used the free cad program Google Sketchup to draw the different parts he needed around the linear rails and ball screws he already had lying around. The CNC’s travel is 730x650x150mm, uses Nema 23 (3Nm) steppers, 15mm thick aluminum plates and 30x60mm aluminum extrusions. In his article, [Benne] gives great advice to those who would like to design their CNC like his, providing very useful links to manufacturers. He estimated the cost of his CNC to be around 1500 euros (about $2000). We’ll let you browse the many lines of his very detailed build log, which makes us wish to be as talented as him even at our age…

HHH: PCB Mill From Connecticut Hackerspace

October 23, 2013 by Mike Szczys 15 Comments

hhh-pcb-mill-CT-hackerspace

The latest Hackaday Hackerspace Henchmen entry comes from [Bremster] and the Connecticut Hackerspace. He mentions that he’s been meaning to write about the PCB/engraving mill used at the hackerspace for some time, but it was the HHH program which motivated him to do so. Yay! That’s exactly what we envisioned with this and we hope there are more submissions which will encourage us to continue and expand the program.

We think this is a perfect CNC project for any hackerspace whose members are into electronics. It’s compact, and we find milling PCBs to be more desirable than chemically etching them; the tool should get quite a bit of use. This particular build uses x, y, and z axis hardware which was pulled separately from unknown machinery. Like any good hacking project, the fabrication process was so addictive that [Bremster] stayed at the space all night, breaking at 5am to shower and eat before heading to work.

It originally used a Dremel rotary tool but had too much play in the mounting mechanism. When they replaced it with the motor shown above they also machined an aluminum bracket that dramatically stabilizes the cutting bit. This results in clean PCBs, and they’ve even used it to make stamps for their hackerspace passports. There is an enclosure attached, which has been hinged to the right for the two images above.

Check out the demo video below, and get your own CNC submission in for the HHH program before the October 31st deadline.

Continue reading “HHH: PCB Mill From Connecticut Hackerspace” →

Introducing The Shapeoko 2

October 21, 2013 by Brian Benchoff 39 Comments

For all the 3D printers that hit the Hackaday tip line, it’s surprising we don’t see more CNC routers. They’re arguably more useful tools, and with the ability to mill wood, plastic, and non-ferrous metals, open up the door to a whole bunch more potential builds. One of the most popular – and certainly one of the least expensive – CNC routers out there, the Shapeoko, just received a huge update that makes this minimal machine even more capable.

The new Shapeoko 2 keeps the same V wheel on an aluminium extrusion design with Makerslide, but fixes a few problems that limited the original Shapeoko. There’s a larger work area on this version, and the Y axes feature dual stepper motors. The biggest feature, we think, is the ability to handle materials larger than the machine itself thanks to its open front and back.

The Shapeoko 2 is available in two versions, a $300 mechanical kit that requires you to go out and get some motors, a power supply, and a grblShield, the full version, for $650, includes everything you’ll need to start routing wood metal and plastic at home.

HHH: CNC Storage Base From The Rabbit Hole

October 18, 2013 by Mike Szczys 18 Comments

henchmen-rabbithole-cnc-storage-base

Remember when we announced the Hackaday Hackerspace Henchmen program and asked you to send in the best CNC hacks from your Hackerspace? Well so far this is the only entry, which puts [Mazz] in the top spot to take all the loot for himself. Send in your projects by 10/31/13 if you want a shot at stickers, shirts, and a parts vendor gift card.

What he sent in is a storage cabinet base built for his hackerspace — The Rabbit Hole in Rochester, Minnesota. The group managed to get their hands on a CarveWright CNC machine but didn’t have a spare bench to put it on. The thought of dropping a lot of cash into something wasn’t appealing to them. But as luck would have it, about the same time this arrived at the space one of the members spied a free filing cabinet curbside.

The cabinet was a vertical four-drawer unit. It was chopped in half, with the resulting two-drawer units bolted side-by-side to each other. From here a frame was built to support the cabinets, along with locking casters so that it’s easy to move around. The inaugural run with the new machine/cabinet combination was to mill a sign for the space:

rabbit-hole-carved-sign