Engineering

558 Articles

Tech In Plain Sight: Magsafe, And How To Roll Your Own

February 25, 2025 by No comments

Apple likes magnets. They started out with magnetic laptop chargers and then graduated to a system that magnetically holds the phone, charges it, and can facilitate communication between the phone and a charger or other device. Even if you are like me and have no Apple devices, you can retrofit other phones to use Magsafe accessories. In fact, with a little work, you can build your own devices. Regardless, the technology is a clever and simple hack, and we are just a little sorry we didn’t think of it.

Terms

Using a magnet to attach a phone isn’t a new idea. But, historically, the phone had either a metal back or an adhesive metal plate attached that would stick to the magnet. This wouldn’t necessarily help with charging, but was perfectly fine for holding the device. The problem is, it is hard to wirelessly charge the phone through the metal.

Magsafe can do several different things. Obviously, it can attach the phone magnetically. However, since it is a ring shape, you can still have a charging coil in the middle of the ring. Better still, the Magsafe system will align the phone and charger with a satisfying click when you put them together.

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The Importance Of Current Balancing With Multi-Wire Power Inputs

February 24, 2025 by 72 Comments

In an ideal world, devoid of pesky details like contact resistance and manufacturing imperfections, you would be able to double the current that can be provided to a device by doubling the number of conductors without altering the device’s circuitry, as each conductor would carry the exact same amount of current as its neighbors. Since we do not actually live inside a simplified physics question’s scenario, multi-wire powering of devices comes with a range of headaches, succinctly summarized in the well-known rule that electricity always seeks the path of least resistance.

As recently shown by NVidia with their newly released RTX 50-series graphics cards, failure to provide current balancing between said different conductors will quickly turn it into a practical physics demonstration of this rule. Initially pinned down as an issue with the new-ish 12VHPWR connector that was supposed to replace the 6-pin and 8-pin PCIe power connectors, it turns out that a lack of current balancing is plaguing NVidia GPUs, with predictably melty results when combined with low safety margins.

So what exactly changed that caused what seems to be a new problem, and why do you want multi-wire, multi-phase current balancing in your life when pumping hundreds of watts through copper wiring inside your PC?

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The “Unbreakable” Beer Glasses Of East Germany

February 17, 2025 by 77 Comments

We like drinking out of glass. In many ways, it’s an ideal material for the job. It’s hard-wearing, and inert in most respects. It doesn’t interact with the beverages you put in it, and it’s easy to clean. The only problem is that it’s rather easy to break. Despite its major weakness, glass still reigns supreme over plastic and metal alternatives.

But what if you could make glassware that didn’t break? Surely, that would be a supreme product that would quickly take over the entire market. As it turns out, an East German glassworks developed just that. Only, the product didn’t survive, and we lumber on with easily-shattered glasses to this day. This is the story of Superfest.

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Understanding The Miller Effect

February 13, 2025 by 12 Comments

As electronics rely more and more on ICs, subtle details about discrete components get lost because we spend less time designing with them. For example, a relay seems like a simple component, but selecting the contact material optimally has a lot of nuance that people often forget. Another case of this is the Miller effect, explained in a recent video by the aptly named [Old Hack EE].

Put simply, the Miller effect — found in 1919 by [John Milton Miller] — is the change in input impedance of an inverting amplifier due to the gain’s effect on the parasitic capacitance between the amplifier’s input and output terminals. The parasitic capacitance acts like there is an additional capacitor in parallel with the parasitic capacitance that is equivalent to the parasitic capacitance multiplied by the gain. Since capacitors in parallel add, the equation for the Miller capacitance is C-AC where C is the parasitic capacitance, and A is the voltage gain which is always negative, so you might prefer to think of this as C+|A|C.

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The Science Behind Making Buildings Comfortably Non-Combustible

February 11, 2025 by 33 Comments

Although the most fire-resistant building is likely a windowless, concrete bunker, this tends to be not the vibe that most home owners go for. This is why over the years construction of buildings in areas prone to bush- and wildfires – i.e. an uncontrolled fire in an area with combustible vegetation – has adapted to find a happy medium between a building that you’d enjoy living in and a building that will not instantly combust the moment an ember from a nearby wildfire gently touches down upon any part of it.

To achieve this feat, the primary means include keeping said combustible vegetation and similar away from the building, and to make the house as resistant to ember attacks as possible. That this approach is effective has been demonstrated over the course of multiple wildfires in California during the past years, whereby houses constructed more recently with these features had a much higher chance of making it through the event unscathed.

Naturally, the devil is in the details, which is why for example the Australian standard for construction in bushfire-prone areas (AS 3959, last updated in 2018, 2009 version PDF) is rather extensive and heavy on details, including multiple Bushfire Attack Level (BAL) ratings that define risk areas and legally required mitigation measures. So what does it take exactly to survive a firestorm bearing down on your abode?

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The Clever Design Behind Everyday Traffic Poles

February 3, 2025 by 32 Comments

Ever stopped at a red light and noticed something odd about the poles holding up the traffic lights? Look closer next time—many of them appear to hover just above the concrete, anchored by visible bolts. This video below explains it all. It’s not a job left unfinished. It is actually clever design, and all about functionality and easy maintenance. Let’s break down why engineers prefer this so-called ‘floating’ base plate setup.

At first, you might think mounting poles directly into concrete would be more stable—after all, that’s how heavy columns are often installed. But traffic light poles are lightweight, hollow, and face constant wind pressure. Instead of brute stability, they need flexibility and precise alignment. Enter the standoff base plate. By resting on leveling nuts, these poles can be fine-tuned for perfect verticality, even when the ground shifts slightly over time. That’s critical for keeping your 30-foot pole from leaning like the Tower of Pisa.

The open design also simplifies maintenance. If the pole tilts after years of wear, it takes just a few nut adjustments to fix it—no heavy cranes required. Plus, the gap helps prevent moisture buildup, reducing corrosion. So next time you’re waiting at an intersection, you’ll know it’s not just clever engineering—it’s practical street smarts. If you’re an infrastructure nut, this slightly older article might spark your interest.

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The Many Leaning Towers Of Santos, Brazil

January 14, 2025 by 55 Comments

If you’ve ever gazed at the shoreline of Santos, Brazil, and felt like something was tugging at your inner eye level, you’re not alone. In fact, you’ve spotted one of the world’s most bizarre architectural phenomena.

Santos is an interesting contradiction—it’s a sunny coastal city with pristine beaches that also plays host to a bustling port. What draws the eye, however, is the skyline—it’s decidedly askew. This isn’t a Photoshop job or some avant-garde urban planning experiment, either. It’s a consequence of engineering hubris, poor planning, and geology just doing its thing.

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