EMF Forming Was A Neat Aerospace Breakthrough

May 23, 2025 by Lewin Day 9 Comments

Typically, when we think about forming metal parts, we think about beating them with hammers, or squeezing them with big hydraulic presses. But what if magnets could do the squeezing? As it turns out—Grumman Aerospace discovered they can, several decades ago! Even better, they summed up this technique in a great educational video which we’ve placed below the break.

The video concerns the development of the Grumman EMF Torque Tube. The parts are essentially tubes with gear-like fittings mounted in either end, which are fixed with electromagnetic forming techniques instead of riveting or crimping. Right away, we’re told the key benefits—torque tubes built this way are “stronger, lighter, and more fatigue resistant” than those built with conventional techniques. Grumman used these torque tubes in such famous aircraft as the F-14 Tomcat, highlighting their performance and reliability.

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A Brief History Of Fuel Cells

May 22, 2025 by Al Williams 13 Comments

If we asked you to think of a device that converts a chemical reaction into electricity, you’d probably say we were thinking of a battery. That’s true, but there is another device that does this that is both very similar and very different from a battery: the fuel cell.

In a very simple way, you can think of a fuel cell as a battery that consumes the chemicals it uses and allows you to replace those chemicals so that, as long as you have fuel, you can have electricity. However, the truth is a little more complicated than that. Batteries are energy storage devices. They run out when the energy stored in the chemicals runs out. In fact, many batteries can take electricity and reverse the chemical reaction, in effect recharging them. Fuel cells react chemicals to produce electricity. No fuel, no electricity.

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Big Chemistry: Fuel Ethanol

May 21, 2025 by Dan Maloney 73 Comments

If legend is to be believed, three disparate social forces in early 20th-century America – the temperance movement, the rise of car culture, and the Scots-Irish culture of the South – collided with unexpected results. The temperance movement managed to get Prohibition written into the Constitution, which rankled the rebellious spirit of the descendants of the Scots-Irish who settled the South. In response, some of them took to the backwoods with stills and sacks of corn, creating moonshine by the barrel for personal use and profit. And to avoid the consequences of this, they used their mechanical ingenuity to modify their Fords, Chevrolets, and Dodges to provide the speed needed to outrun the law.

Though that story may be somewhat apocryphal, at least one of those threads is still woven into the American story. The moonshiner’s hotrod morphed into NASCAR, one of the nation’s most-watched spectator sports, and informed much of the car culture of the 20th century in general. Unfortunately, that led in part to our current fossil fuel predicament and its attendant environmental consequences, which are now being addressed by replacing at least some of the gasoline we burn with the same “white lightning” those old moonshiners made. The cost-benefit analysis of ethanol as a fuel is open to debate, as is the wisdom of using food for motor fuel, but one thing’s for sure: turning corn into ethanol in industrially useful quantities isn’t easy, and it requires some Big Chemistry to get it done.
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The World Wide Web And The Death Of Graceful Degradation

May 20, 2025 by Maya Posch 73 Comments

In the early days of the World Wide Web – with the Year 2000 and the threat of a global collapse of society were still years away – the crafting of a website on the WWW was both special and increasingly more common. Courtesy of free hosting services popping up left and right in a landscape still mercifully devoid of today’s ‘social media’, the WWW’s democratizing influence allowed anyone to try their hands at web design. With varying results, as those of us who ventured into the Geocities wilds can attest to.

Back then we naturally had web standards, courtesy of the W3C, though Microsoft, Netscape, etc. tried to upstage each other with varying implementation levels (e.g. no iframes in Netscape 4.7) and various proprietary HTML and CSS tags. Most people were on dial-up or equivalently anemic internet connections, so designing a website could be a painful lesson in optimization and targeting the lowest common denominator.

This was also the era of graceful degradation, where us web designers had it hammered into our skulls that using and navigating a website should be possible even in a text-only browser like Lynx, w3m or antique browsers like IE 3.x. Fast-forward a few decades and today the inverse is true, where it is your responsibility as a website visitor to have the latest browser and fastest internet connection, or you may even be denied access.

What exactly happened to flip everything upside-down, and is this truly the WWW that we want?

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Remembering The ISP That David Bowie Ran For Eight Years

May 19, 2025 by Lewin Day 15 Comments

The seeds of the Internet were first sown in the late 1960s, with computers laced together in continent-spanning networks to aid in national defence. However, it was in the late 1990s that the end-user explosion took place, as everyday people flocked online in droves.

Many astute individuals saw the potential at the time, and rushed to establish their own ISPs to capitalize on the burgeoning market. Amongst them was a famous figure of some repute. David Bowie might have been best known for his cast of rock-and-roll characters and number one singles, but he was also an internet entrepreneur who got in on the ground floor—with BowieNet.

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Falling Down The Land Camera Rabbit Hole

May 15, 2025 by Jenny List 24 Comments

It was such an innocent purchase, a slightly grubby and scuffed grey plastic box with the word “P O L A R O I D” intriguingly printed along its top edge. For a little more than a tenner it was mine, and I’d just bought one of Edwin Land’s instant cameras. The film packs it takes are now a decade out of production, but my Polaroid 104 with its angular 1960s styling and vintage bellows mechanism has all the retro-camera-hacking appeal I need. Straight away I 3D printed an adapter and new back allowing me to use 120 roll film in it, convinced I’d discover in myself a medium format photographic genius.

But who wouldn’t become fascinated with the film it should have had when faced with such a camera? I have form on this front after all, because a similar chance purchase of a defunct-format movie camera a few years ago led me into re-creating its no-longer-manufactured cartridges. I had to know more, both about the instant photos it would have taken, and those film packs. How did they work? Continue reading “Falling Down The Land Camera Rabbit Hole” →

RTEMS Statement Deepens Libogc License Controversy

May 14, 2025 by Tom Nardi 41 Comments

Earlier this month we covered the brewing controversy over libogc, the community-developed C library that functions as the backbone for GameCube and Wii homebrew software. Questions about how much of the library was based on leaked information from Nintendo had been circulating for decades, but the more recent accusations that libogc included code from other open source projects without proper attribution brought the debate to a head — ultimately leading Wii Homebrew Channel developer Hector Martin to archive the popular project and use its README as a central point to collect evidence against libogc and its developers.

At the time, most of the claims had to do with code being taken from the Real-Time Executive for Multiprocessor Systems (RTEMS) project. Martin and others in the community had performed their own investigations, and found some striking similarities between the two codebases. A developer familiar with both projects went so far as to say that as much as half the code in libogc was actually lifted from RTEMS and obfuscated so as to appear as original work.

While some of these claims included compelling evidence, they were still nothing more than accusations. For their part, the libogc team denied any wrongdoing. Contributors to the project explained that any resemblance between libogc code and that of either leaked Nintendo libraries or other open source projects was merely superficial, and the unavoidable result of developing for a constrained system such as a game console.

But that all changed on May 6th, when the RTEMS team released an official statement on the subject. It turns out that they had been following the situation for some time, and had conducted their own audit of the libogc code. Their determination was that not only had RTEMS code been used without attribution, but that it appeared at least some code had also been copied verbatim from the Linux kernel — making the license dispute (and its solution) far more complex.

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