The Man-Machine

July 31, 2021 by Elliot Williams 4 Comments

This week we saw a couple DIY tools for small-run manufacturing at home that help make your life easier if you’re climbing out of the happy bucket and into the pit of despair — when you’re making enough of the item that it’s not fun any more, but you still don’t have the volume to leave the manufacturing to someone else.

The first was an automatic through-hole soldering machine made from a 3D printer. This actually makes sense even if you’re getting boards assembled for you, because through-hole pads are a lot more expensive than SMT parts, and they usually charge per pin. Put a 2×20 pin header on your project, and it can end up costing a lot. Or you can robotificate the solution.

This week’s second solution really caught my eye. PnPassist is machine that turns your PCB around, locates a laser crosshair over the next SMT piece that you need to place, and even has an OLED screen that tells you what to put there. There are many great mechanical design choices here, but what really drew my attention is how well this machine fills a gap between manual and fully automatic pick-and-place.

I know you hate looking back and forth between the board and the schematic or parts list, trying to find just where Q23 is on the darn board, or looking up resistor values. With PnPassist, you still have to do the placing, but with machine guidance. If you don’t have the money or the space for a fully automatic PnP, this is an obvious win, but also for short runs when loading up the reels takes more time than populating the board, this could be a huge win.

I love this kind of human-capability-enhancing machine, and I’m always happy to see a design like this. It reminds me of the very clever Shaper Origin, or even just this handy automatic XY table for drilling many precise holes. In all these cases, there’s some part of the problem that would be hard to solve, require extremely bulky or expensive machinery, or can just be more simply accomplished by a meatbag. But combining machine precision with the human element produces something more than the sum of the parts.

What’s your favorite human-enhancing tool?

Fresh Paint Or Patina Of Ages, That’s The Antique Question

July 30, 2021 by Jenny List 46 Comments

The world of antique furniture and the world of hackers rarely coincide, and perhaps the allure of the latest tech is greater for most of us than that of a Chipendale cabinet. But there are times when there are analagous situations in both worlds, so it’s worth taking a moment to consider something.

This late-17th-century dressing box would not be of such value or interest were a restoration to strip it of its patina. Daderot, CC0.

Antique furniture has survived for hundreds of years before being owned by today’s collectors. Along the way it picks up bumps and scrapes, wear, and even the occasional repair. Valuable pieces turn up all the time, having been discovered in dusty attics, cowsheds, basements, and all sorts of places where they may have been misused in ways that might horrify those who later pay big money for them. Thus there is a whole industry of craft workers in the field of furniture restoration whose speciality lies in turning the wreck of a piece of furniture into a valuable antique for the showroom.

The parallel in our community if you hadn’t already guessed, can be found in the world of retrocomputers. They are the antiques we prize, they come to us after being abused by kids and then left to languish in a box of junk somewhere. Their capacitors are leaking, their cases may be cracked or dirty, and they often possess the signature look of old ABS mouldings, their characteristic yellowing. This is caused by the gradual release of small quantities of bromine as the fire retardant contained within the plastic degrades under UV light, and causes considerable consternation among some retrocomputing enthusiasts. Considerable effort goes into mitigating it, with the favourite technique involving so-called Retr0bright recipes that use hydrogen peroxide to bleach away the colour.

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Hackaday Podcast 129: Super Clever 3D Printing, Jigs And Registration Things, 90s Car Audio, And Smooth LED Fades

July 30, 2021 by Mike Szczys 2 Comments

Hackaday editors Mike Szczys and Elliot Williams have found a critical mass of projects this week that wouldn’t be possible without 3D printers. There’s an absolutely astounding model roller coaster that is true to the mechanisms and physics of the original (and beholden to hours of sanding and painting). Adding sheet material to the printing process is a novel way to build durable hinges and foldable mechanisms. Elliot picks out not one, but two quadruped robot projects that leverage 3D-printed parts in interesting ways. And for the electronics geeks there’s a server rack stuffed with Raspberry Pi, and analog electronic wizardry to improve the resolution of the WS2811 LED controller. We wrap it all up with discussions of flying boats, and adding Bluetooth audio to old car head units.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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This Week In Security: Fail2RCE, TPM Sniffing, Fishy Leaks, And Decompiling

July 30, 2021 by Jonathan Bennett 10 Comments

Fail2ban is a great tool for dynamically blocking IP addresses that show bad behavior, like making repeated login attempts. It was just announced that a vulnerability could allow an attacker to take over a machine by being blocked by Fail2ban. The problem is in the mail-whois action, where an email is sent to the administrator containing the whois information. Whois information is potentially attacker controlled data, and Fail2ban doesn’t properly sterilize the input before piping it into the mail binary. Mailutils has a feature that uses the tilde key as an escape sequence, allowing commands to be run while composing a message. Fail2ban doesn’t sanitize those tilde commands, so malicious whois data can trivially run commands on the system. Whois is one of the old-school unix protocols that runs in the clear, so a MItM attack makes this particularly easy. If you use Fail2ban, make sure to update to 0.10.7 or 0.11.3, or purge any use of mail-whois from your active configs. Continue reading “This Week In Security: Fail2RCE, TPM Sniffing, Fishy Leaks, And Decompiling” →

Fail Of The Week: The Metal Hot End Upgrade

July 29, 2021 by Al Williams 44 Comments

My son, Patrick, has observed on more than one occasion that I do not like 3D printing. That may sound odd, because I built a printer back in 2012 and since then I’ve built a lot of printers and I currently have at least three in my lab. But Patrick correctly realized that I don’t actually enjoy printing things that I need. What I do enjoy is building, fixing and even more importantly improving the printers themselves. If you are reading Hackaday, you probably know how that is. This is the story of an upgrade gone bad, although the ending is happy enough. If you’ve ever thought about moving from a traditional hot end to an all-metal hot end, you might want to hear me out and maybe I can save you some trouble.

A few years ago, I picked up an Anet A8 for a really low price. As printers go, it is adequate. Not bad, but not amazing. But it is a fun printer because you really need to do some work on it to brace the acrylic frame and fix other shortcomings. I merrily improved the printer quite a bit over a relatively short period of time and I also bought a bunch of aluminum extrusion to rebuild the frame to the AM8 plans you can find on Thingiverse.

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New Video Series: Raspberry Pi Pico And RP2040 Deep Dive With Uri Shaked

July 29, 2021 by Kristina Panos 15 Comments

In case you’ve been living under a rock that doesn’t have internet access, the Raspberry Pi Foundation got into the silicon sales and microcontroller game all at once this year with the Raspberry Pi Pico. It’s small, it’s capable, and it costs a measly $4. Surely you have one or two of them by now, right? But how much do you know about what it can do?

Or maybe you don’t have one yet, but it’s on your list. In either case, you can get started learning about them right away because [Uri Shaked]’s Raspberry Pi Pico and RP2040 Deep Dive course has recently been freed from the hallowed halls of HackadayU. He even built an emulator to go with it. [Uri] is a great instructor, and we’re sure that goes double if you ever need a salsa dance teacher, which he has also mastered.

This class was held for five weeks beginning in May 2021, with each session being roughly an hour long. The only prerequisite is a basic understanding of bitwise math, but there are resources for that on the class IO page linked above.

Each class is incredibly well-organized and informative. In the first class, [Uri] begins building a living document that includes the class agenda, links to all resources used and mentioned, code examples, and assembly instructions where applicable. It’s basically a syllabus plus a whole lot more. [Uri] also spends a lot of time in the incredibly thorough 649-page data sheet for the RP2040, and a little bit of time in the much shorter Getting Started guide. If you think the data sheet is inaccessible, you’ll likely change your tune by the end of the first class after you’ve seen [Uri] use and peruse it.

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Know Audio: Amplifiers And Distortion

July 29, 2021 by Jenny List 31 Comments

As we’ve traced our no-nonsense path through the world of Hi-Fi audio, we’ve started with the listener, understood the limitations of the human ear, and thence proceeded to the loudspeaker. We’ve learned a bit about speaker cabinets and their design, so it’s time to venture further down the chain to the amplifier that drives those speakers.

The sharp-eyed will be ready to point out that along this path also lies the speaker cables, but since we’ll be looking at interconnects at a later date we’ll be making the dubious and simplistic assumption for now that the wires between speaker and amplifier are ideal conductors that don’t have a bearing on listening quality. We’ll be looking at amplifiers in enough detail to warrant more than one piece on the subject, so today we’ll start by considering in a slightly abstract way what an amplifier does and where it can fall short in its task. We’ll be introducing probably the most important thing to consider in any audio system, namely distortion.

The job of an audio amplifier is to take an audio signal at its input and present the same signal on its output at a greater amplitude. In the case of a preamplifier it will usually be designed to work with high impedances in the order of 50 kΩ at both input and output, while in a power amplifier designed to drive speakers or headphones it will drive a much lower impedance. Commonly this will be 4 Ω or 8 Ω for loudspeakers, and 32 Ω for headphones. Continue reading “Know Audio: Amplifiers And Distortion” →