Fail Of The Week: Always Check The Fuse

[Tomas] at Umeå Hackerspace in Sweden had some broken audio equipment, including a Sharp CD player/amplifier. What went wrong when he tried to fix it is a fail story from which we can all learn.

The device worked – for about a second after being turned on, before turning itself off. That’s a hopeful sign, time to start debugging. He took the small-signal and logic boards out of the circuit, leaving only power supply and amplifier, and applied the juice.

Magic blue smoke ensued, coming from the amplifier. Lacking a suitable replacement part, that was it for the Sharp.

On closer inspection it emerged that the previous owner had bypassed the power supply fuse with a piece of copper wire, Evidently they had found the fuse to be blowing too often and instead of trying to fix the problem simply shot the messenger.

We have all probably done it at some time or other. In the absence of a replacement fuse we may have guestimated the number of single strands required to take the current, or used a thin strip of foil wrapped around the fuse body. And we’ll all have laughed at that meme about using a spanner or a live round as a fuse.

So if there’s a moral to this story, it’s to always assume that everyone else is as capable as you are of doing such a dodgy fix, and to always check the fuse.


2013-09-05-Hackaday-Fail-tips-tileFail of the Week is a Hackaday column which celebrates failure as a learning tool. Help keep the fun rolling by writing about your own failures and sending us a link to the story — or sending in links to fail write ups you find in your Internet travels.

The State Of 3D Printing At MRRF

Only a few days ago, a significant proportion of the Hackaday crew was leaving Goshen, Indiana after the fourth annual Midwest RepRap Festival. We go to a lot of events every year, and even when you include DEF CON, security conferences, ham swap meets, and Maker Faires, MRRF is still one of the best. The event itself is an odd mix of people rallying under a banner of open source hardware and dorks dorking around with 3D printer. It’s very casual, but you’re guaranteed to learn something from the hundreds of attendees.

Hundreds of people made the trek out to Goshen this year, and a lot of them brought a 3D printer. Most of these printers aren’t the kind you can buy at a Home Depot or from Amazon. These are customized machines that push the envelope of what consumer 3D printing technology. If you want to know what 3D printing will be like in two or three years, you only need to come to MRRF. It’s an incubator of great ideas, and a peek at what the future of 3D printing holds.

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My Most Obsolete Skill: Delta-Gun Convergence

In a lifetime of working with electronics we see a lot of technologies arrive, become mighty, then disappear as though they had never been. The germanium transistor for instance, thermionic valves (“tubes”), helical-scan video tape, or the CRT display. Along the way we pick up a trove of general knowledge and special skills associated with working on the devices, which become redundant once the world has moved on, and are suitable only reminiscing about times gone by.

When I think about my now-redundant special skills, there is one that comes to the fore through both the complexity and skill required, and its complete irrelevance today. I’m talking about convergence of the delta-gun shadow mask colour CRTs that were the height of television technology until the 1970s, and which were still readily available for tinkering purposes by a teenager in the 1980s.
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Hackaday Belgrade Talks Will Live Stream Saturday

We have an amazing line-up of talks for Hackaday | Belgrade, Saturday April 9, in Belgrade, Serbia. The talks have been sold out for weeks. You can still get a ticket to the night’s concerts if you’re in the area. Either way, the big news this morning is that we will stream all of the talks live!

Live-stream links will be posted on the conference page as soon as we get them. You should also join the chat over on the Hackaday | Belgrade project page. Just click the “request to join this project” button in the upper right. Do that right now.

There are a ton of great speakers, check the poster below. I’m excited to hear Mike Harrison (mikeselectricstuff) speak about his journey down the rabbit hole of video projection tech, Phoenix Perry’s talk on Forward Futures, Voja Anotic’s talk about the hardware badge, Peter Philip’s talk about reinventing VHDL, and pretty much all of the rest too! From the Hackaday crew you can watch Sophi Kravitz give a talk on her shutter glass project, Chris Gammell will be talking Top Down Electronics, and I will end the 8-versus-32 argument once and for all (yeah right!).

While you’re listening to the talks, why not try your hand at badge hacking. You don’t need any hardware, you can use the emulator to try out your hacked code right now your own computer. We’ll be sending out prizes for the best entries and there are only a handful so far.

You do not want to miss these talks! If you don’t believe me, check out the talks from SuperCon last November and you’ll be convinced — Hackaday conferences provide the best collection of hardware talks anywhere.

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Hackaday Links: April 3, 2016

April Fool’s Day was last Friday, and the Internet was garbage for a day. Our April Fool’s prank was amazing, and in a single day garnered more views than the Raspberry Pi 3 launch announcement from a month prior. There just might be a market here for Apple. Here’s a short roundup of some of the best electronics April Fool’s posts:

This, surprisingly, was not an April Fool’s post. [Dave Jones] has been looking to upgrade his workspace for a few years now. He’s finally found a place. It’s the old Altium office in Sydney. [Dave] worked at Altium before spinning up the EEVblog, so this really is his old stomping grounds. It’s 4000 square meters (43,000 square feet), and exactly 3950 square meters larger than his current lab. What is he going to do with all that space? He’s looking for suggestions, but I would suggest an awesome model train layout. A [Dave Haynie]-style tour would also be acceptable.

Yesterday was the unofficial geekhack / deskthority / r/mechanicalkeyboards SoCal Mechanical Keyboard meetup at Datamancer in Montclair, CA. I was there, got a Control key to replace the Caps Lock key on my Novatouch, and took a lot of pictures.

It’s a presidential election year in the US, and that means millions of people are going to make America great again by polluting their front yard with campaign signs. These campaign signs are usually made out of coroplast, a material that looks like corrugated cardboard, but is made out of dead dinosaurs instead of dead trees. Coroplast is a very interesting material, and [uminded] tipped us off to some guy that makes mini speedboats in this rather uncommon material.

There are some things you just shouldn’t do. Combining octocopters with chainsaws, for example. You shouldn’t do it, but someone will anyway, and YouTube exists. Here’s an octocopter with a chainsaw.

Foxconn is buying Sharp. Sharp has a rather large portfolio of LEDs and optoelectronics, but this deal is mostly for Sharp’s large contract manufacturing business.

Hacklet 102 – Laundry Projects

Ah laundry day. The washing machine, the dryer, the ironing, and the folding. No one is a fan of doing laundry, but we (I hope) are all fans of having clean clothing. Hackers, makers, and engineers are always looking for ways to make a tedious task a bit easier, and laundry definitely is one of those tedious tasks. This week we’re checking out some of the best laundry projects on Hackaday.io!

laundrifyWe start with [Professor Fartsparkles] and Laundrify. Anyone who’s shared a washer and dryer with house or apartment mates will tell you how frustrating it can be. You bring your dirty laundry downstairs only to find the machines are in use. Wait too long, and someone has jumped in front of you. Laundrify fixes all that. Using a current sensor, Laundrify can tell if a machine is running. An ESP8266 monitors the current sensor and sends data up to the cloud – or in this case a Raspberry Pi. Users access this laundry as a service system by opening up a webpage on the Pi. The page includes icons showing the current status of each machine. If everything is in use, the users can join a queue to be notified when a machine is free.

 

borgmachineNext up is [Jose Ignacio Romero] with Borg Washing Machine. [Jose] came upon a washer that mechanically was perfect. Electrically was a different story. The biggest issue was the failing mechanical timer, which kept leaving him with soapy wet clothing. Washing machine timers boil down to mechanically timed multipole switches. They’re also expensive to replace. [Jose] did something better – he built an electronic controller to revitalize his washer. The processor is a PIC16F887. Most of the mains level switching is handled by relays. [Jose] programmed the new system using LDmicro, which is a ladder logic implementation for microcontrollers. For the uninitiated, ladder logic is a programming language often used on industrial Programmable Logic Controller (PLC) systems. The newly dubbed borg machine is now up and running better than ever.

 

hackitgreen

Next we have [Michiel Spithoven] with Hot fill washing machine. In North America, most washing machines connect to hot and cold water supplies. Hot water comes from the home’s water heater. This isn’t the case in The Netherlands, where machines are designed to use electricity to heat cold water. [Michiel] knew his home’s water heater was more efficient than the electric heater built into his machine. [Michiel]  hacked his machine green by building an automated mixing manifold using two solenoid valves and a bit of copper pipe. The valves are controlled by a PIC microprocessor which monitors the temperature of the water entering the machine. The PIC modulates the valves to keep the water at just the right temperature for [Michiel’s] selected cycle. [Michiel] has been tracking the efficiency of the new system, and already has saved him €97!

 

laundrespFinally we have [Mark Kuhlmann] with LaundrEsp. [Mark’s] washing machine has a nasty habit of going off-balance and shutting down. This leaves him with soggy clothing and lost time re-running the load. [Mark] wanted to fix the problem without directly modifying his machine, so he came up with LaundrEsp. When the machine is running normally, a “door locked” light is illuminated on the control panel. As soon as the washer shuts down – due to a normal cycle ending or a fault, the door unlocks and the light goes out. [Mark] taped a CdS light detecting resistor over the light and connected it to an ESP8266. A bit of programming with Thinger.io, and [Mark’s] machine now let’s him know when it needs attention.

If you want to see more laundry projects check out our brand new laundry project list! If I missed your project, don’t take me to the cleaners! Drop me a message on Hackaday.io, and I’ll have your project washed, folded, and added to the list in a jiffy. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

World Standard Organizations To Release Entirely Reworked Standards

After months of cross-disciplinary meetings, some of the largest professional associations just announced their plans to submit an entire standard set for engineers with egos too fragile to accept design criticism. The Special Snowflake Standard or S2 (in compliance with Godwin’s law) ensures compromised mechanical and electrical integrity by ignoring proper design methodologies for more fluid definitions of success. The Special Snowflake Standard allows the modern engineer greater flexibility in avoiding self-improvement in their field while maintaining an advanced level of apparent competency.

The Standard follows an ingenious randomly generated naming scheme to hinder cross-checking and look-up. The honesty being the only change from the current system. It took us a while to navigate the websites built to serve the standards, as they themselves were built to the W3C.S2.01.d.f4r.7 Special Snowflake Standard For Geriatric Exclusion From The Study of Modern Web Development and therefore were only accessible through the Gopher protocol running specifically on SPARC workstations.

Nonetheless, after working through multiple W3C.S2.u.r.f4.u17 Probably PEBKAC Self Exclusion Of Responsibility Standard errors, we found a few standards we’re really excited about. Let’s take a look at a the highlights:

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