3D Printering: Scanning 3D Models

August 24, 2013 by Brian Benchoff 25 Comments

The Makerbot Digitizer was announced this week, giving anyone with $1400 the ability to scan small objects and print out a copy on any 3D printer.

Given the vitriol spewed against Makerbot in the Hackaday comments and other forums on the Internet, it should be very obvious the sets of Hackaday readers and the target demographic Makerbot is developing and marketing towards do not intersect. We’re thinking anyone reading this would rather roll up their sleeves and build a 3D scanner, but where to start? Below are a few options out there for those of you who want a 3D scanner but are none too keen on Makerbot’s offering.

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Fail Of The Week: Switched-mode PSU Camera Battery Replacement

August 22, 2013 by Mike Szczys 52 Comments

We really wanted this week’s Fail to work. [Michael] wanted more juice for his Nikon D3100 camera. The idea he had was to replace the cells of the battery with a Buck converter and add leads for an external battery. This opens up the possibility of running from a wide range of voltage sources; an attractive prospect for devices using specialize batteries. Specifically, he wanted to swap out the stock 7.4V 1030 mAh battery and use an 18 Ah lead acid one instead.

The biggest hurdle to get over in a project like this one is the logic the camera uses to communicate with the battery. For this reason — and for the ease of hitting the right form factor — he scrapped an old battery pack to reuse the logic board and enclosure. His power supply is a free-formed circuit which fits nicely in the allotted space.

The circuit powers up, but only to about 6.4V. This isn’t enough to run the camera, which means this was just an expensive way for [Michael] to practice his soldering. After the jump you can read his recounting of the experience. You’ll also find a few of the build images, and the two hand-drawn schematics he used during development. His Dropbox has the entire collection of images.

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Retrotechtacular: The History Of ANSI And ASCII Art

August 20, 2013 by Mike Szczys 34 Comments

These slides may not be the style of character art you remember from the days of 2400 baud modems; they’re more advanced than what was out there in the beginning. It turns out there is still some life left in this art subculture. For this week’s installment of Retrotechtacular we look in on [Doug Moore’s] talk on the history and survival of ANSI and ASCII art given at this year’s BSides conference.

ASCII is still a common character encoding so chances are you’re already familiar with it. ANSI on the other hand is a rather confusing term as it’s been lost in obscurity when referring to character sets. In this case it refers to a set of extended characters which is better described as Windows Code Pages.

Most of what we know about the ANSI art scene is from watching BBS: The Documentary (which is on our ten best hacking videos list). We certainly remember seeing the vertically scrolling art after connecting to a dial-up BBS back in the day. But understanding the factions that formed around the creation, bundling, and distribution of this is art is fascinating. [Doug] does a great job of covering this history, sharing side-by-side examples of the shunned practice of “ripping” another artists work. This image is actually not a rip. Later in his talk he discusses the continued existence of the subculture, showing what a modern take on the same subject looks like.

If you’re merely into the technical the first half of the video below is worth watching. But we bet it’ll be hard not to continue to the end for a side-trip into art history.

Retrotechtacular is a weekly column featuring hacks, technology, and kitsch from ages of yore. Help keep it fresh by sending in your ideas for future installments.

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Hackaday Links: August 18, 2013

August 18, 2013 by Mike Szczys 16 Comments

Let’s start off with some lock picking. Can you be prosecuted if it was your bird that broke into something? Here’s video of a Cockatoo breaking into a puzzle box as part of an Oxford University study. [Thanks Ferdinand via Endandit]

[Augybendogy] needed a vacuum pump. He headed off to his local TechShop and machined a fitting for his air compressor. It uses the Venturi Effect to generate a vacuum.

Build your own Arduino cluster using this shield designed by [Bertus Kruger]. Each shield has its own ATmega328. Many can be stacked on top of an Arduino board, using I2C for communications.

[Bunnie Huang] has been publishing articles a few articles on Medium called “Exit Reviews”. As a treasured piece of personal electronics is retired he pulls it apart to see what kind of abuse it stood up to over its life. We found his recent article on his Galaxy S II quite interesting. There’s chips in the glass, scuffs on the bezel, cracks on the case, and pervasive gunk on the internals.

We’d love to see how this this paper airplane folder and launcher is put together. If you know of a post that shares more details please let us know.

Squeezing the most out of a tiny microcontroller was a challenge. But [Jacques] reports that he managed to get a PIC 10F322 to play a game of Pong (translated). It even generates an NTSC composite video signal! Watch the demo video here.

Fail Of The Week: The Follies Of A Bootstrapped CNC Mill

August 15, 2013 by Mike Szczys 34 Comments

fotw-bootstrap-cnc-mill

Anyone who’s built their own CNC machine from scratch will tell you that it’s no walk in the park. Heck, even commercially available (but hobby priced) 3D printers are no picnic to get running reliably. This offering is the tale of how [Brian Amos] failed at building a CNC mill over and over again. But hey, that ‘over and over again’ part is what makes great hackers. He not only documented what didn’t work, but shows the hacks that he tried using to work through each scrape.

We think the most interesting bits are in his second post, but start with the first one (it’s a quick read) to get the background on the project. The real issues start with a common one: a bed that is severely unlevel compared to the cutting head’s axes. The solution is to use a sacrificial bed, milling it out to match the surface to the tool. This exposed the next issue which is a misaligned Z axis. Some give in the entire support structure means problems with slop and backlash. And there’s even a very creative spiral-cut coupler to help account for alignment issues between the lead screws and motors.

The nice thing about building a mill is that you can turn around a use it to mill more accurate replacement parts. Just keep telling yourself that as you toil away at a project that just won’t seem to work!

We’re already looking for next week’s fail post topic. Help keep the fun rolling by writing about your past failures and sending us a link to the story.

3D Printering: Where Can I Get The Cheapest Filament?

August 14, 2013 by Brian Benchoff 105 Comments

We’ve complained about the price of 3D printing filament, and cheered at the machine that makes filament out of plastic pellets. Still, the price of filament for our 3D printers is climbing ever higher, leaving us to wonder, where can I get the cheapest filament?

Now, I’m going to start this of by saying this is a work in progress. Canvassing suppliers on every continent for 1.75 and 3mm ABS and PLA for every possible color while accounting for different amounts of filament and shipping is a whole lot of work. Therefore, we’re going to do this in parts, first starting with how much it will cost me to get a kilogram of PLA shipped to my door. This should be a valid test for just about everyone in the USA.

The test criteria is simple: find a supplier of PLA on the Reprap wiki printing material suppliers page and figure out how much it would cost me to get 1 kg of white or natural PLA shipped to my front door. I’ve organized this in a spreadsheet (below) that contains the supplier, size (1.75 mm or 3mm), weight (usually 1 kg although some suppliers are about three ounces short), color, and price with shipping included.

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Retrotechtacular: Understanding A Voltage Doubler

August 13, 2013 by Mike Szczys 28 Comments

This very stern looking gentleman is about to explain how voltage doubles work in a plodding, yet satisfyingly thorough manner.

We’re not certain when this US Air Training Command video was produced. Obviously it was used to train servicemen who were responsible for keeping electronics running during war time. We’re glad for that, as they really found just the right balance to present a concept that required some knowledge, but is approachable for even the most basic of new electronics hackers.

The demonstration board shown on the right is the voltage circuit highlighted in the lesson. Here the pointing stick is being used to trace out the circuit function during one phase of the input transformer. The capacitor/diode pairs rectify the voltage, with the capacitors discharging in ~~parallel~~ series to double the output voltage. But how does the variable load (RL) affect the output? This is demonstrated under several different conditions using an oscilloscope to illustrate the change.

The discussion of how the diodes work reminded us of a modern tutorial we just ran across this weekend. It’s a bit bizarre, but explains the PN junction in a different way than we’re accustomed to. In this case you will already need to be familiar with how semiconductors work to understand the presentation.

Both clips can be found below the jump.

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