Fail Of The Week: Frying FETs With 500mA

January 9, 2014 by Mike Szczys 31 Comments

fotw-mosfet-smoke-at-500ma

When [Simon] fried his 3A rated FET with just 500mA of current he wrote it off to an inability of the SOT23 package to dissipate the heat without a heatsink. For the next iteration of the project he upgraded to a 12A rated part. Luckily he decided to test the circuit one more time before sending his board off for fab. He threw together this constant current load test which led him to discover his failure.

The switching circuit, which was for his home security system project that we’ve seen at least twice, worked just fine up to 500mA. But when he drove it above that threshold the package quickly warmed up. It got so hot that it actually reflowed its solder joints! The problem has to do with oscillation, but even with further testing he couldn’t get the FET to reliably shut off all the way. Take a look at his fail write-up linked at the top and then let us know some possible remedies for the situation.

Fail of the Week is a Hackaday column which runs every Wednesday. Help keep the fun rolling by writing about your past failures and sending us a link to the story — or sending in links to fail write ups you find in your Internet travels.

3D Printering: Making A Thing With Blender, Part II

January 8, 2014 by Brian Benchoff 49 Comments

printering

So you have a 3D printer and need to print something of your own design. That’s a problem if you don’t know how to create and edit 3D objects. In this post, we’re continuing our previous misadventures with Blender by making a ‘thing’ torn from a very old book on drafting.

Previously, we’ve made the same part in other 3D design packages. Here’s some links to those other ‘Making a Thing’ posts:

We’ve already done half the work to make a ‘thing’ in Blender, so now it’s time to finish the job. Check out the rest of the tutorial below.

Continue reading “3D Printering: Making A Thing With Blender, Part II” →

Retrotechtacular: Tube Amplifiers

January 7, 2014 by Mike Szczys 28 Comments

retrotechtacular-how-tube-amps-work

It’s hard to beat this vintage reel for learning about how vacuum tube amplifiers work. It was put together by the US Army in 1963 (if we’re reading the MCMLXIII in the title slide correctly). If you have a basic understanding of electronics you’ll appreciate at least the first half of the video, but even the most learned of radio enthusiasts will find something of interest as they make their way through the 30-minute presentation.

The instruction begins with a description of how a carbon microphone works, how that is fed to a transformer, and then into the amplifier. The first stage of the tube amp is a voltage amplifier and you’ll get a very thorough demo of the input voltage swing and how that affects the output. We really like it that the reel discusses getting data from the tube manual, but also shows how to measure cut-off and saturation voltage for yourself. From there it’s off to the races with the different tube applications used to make class A, B, and C amplifiers. This quickly moves onto a discussion of the pros and cons of each amplifier type. See for yourself after the jump.

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Hackaday Links: January 5, 2014

January 5, 2014 by Brian Benchoff 26 Comments

While we can’t condone the actual use of this device, [Husam]’s portable WiFi jammer is actually pretty cool. It uses a Raspberry Pi and an Aircrack-ng compatible dongle to spam the airwaves with deauth packets. The entire device is packaged in a neat box with an Arduino-controlled LCD and RGB LEDs. Check out an imgur gallery here.

You can pick up a wireless phone charger real cheap from any of the usual internet outlets, but try finding one that’s also a phone stand. [Malcolm] created his own. He used a Qi charger from DealExtreme and attached it to a 3D printed phone stand.

A while back, [John] noticed an old tube radio in an antique store. No, he didn’t replace the guts with a Raspberry Pi and an SD card full of MP3s. He just brought it back to working condition. After fixing the wiring (no ground cord on these old things), repairing the speaker cone, putting some new twine on the tuner and replacing the caps, [John] has himself a new old radio. Here’s a video of the complete refurbishment.

Here’s a Sega Master System (pretty much a Game Gear) running on an STM32 dev board. Also included are some ROMs for some classic games – Sonic the Hedgehog, Castle of Illusion, and The Lion King. If you have this STM Discovery board you can grab the emulator right here.

[Spencer] wanted a longer battery life in his iPhone, so he did what any engineering student would do: he put another battery in parallel.

Breadboarding something with an AVR or MAX232? Print out some of these stickers and make sure you get the pinouts right. Thanks, [Marius].

3D Printering: Making A Thing In Blender, Part I

January 3, 2014 by Brian Benchoff 52 Comments

In case you weren’t aware, having a 3D printer is nothing like owning a real-life Star Trek replicator. For one, replicators are usually found on Federation starships and not hype trains. Secondly, the details of how replicated objects are designed in the 24th century is an issue completely left unexplored by TNG, and DS9, and only a minor plot point in a few Voyager episodes. Of the most likely possibilities, though, it appears replicated objects are either initially created by ‘scanning’ them with a teleporter, or commanding the ship’s computer to conjure something out of the hologrid.

No, with your own 3D printer, if you want a unique object you actually have to design it yourself. Without a holodeck. Using your hands to move a mouse and keyboard. Savages.

This series of ‘Making a Thing’ tutorials aims to fix that. With this post, we’re taking a look at Blender, an amazing 3D modeling and animation package.

Because we still haven’t figured out the best way to combine multiple blog posts together as a single resource − we’re working on that, though − here’s the links to the previous “Making a Thing” posts:

This list is sure to grow thanks to your suggestions on what 3D modeling software to feature, but for now let’s make a thing in Blender.

Continue reading “3D Printering: Making A Thing In Blender, Part I” →

Fail Of The Week: AFSK Build Doomed By Rail Noise

January 2, 2014 by Mike Szczys 19 Comments

fotw-afsk-rail-noise

[Scott] and his buddies were having some fun with their handheld transmitters one day when they decided it was time to build some add-on hardware that could transmit and receive location data. They set their sights on a set of Audio Frequency Shift Keying units that could each encoded and decipher location from the counterpart.

The build got off to an easy start, centering around an Arduino board with a GPS module for capturing precise location data. Next it was time to implement AFSK. On the transmitting side this was done by bit banging the output pins. After a look at the resulting signals on an oscilloscope the team was able to tune the firmware for a pretty tight 1200 and 2200 Hz output. But trouble was brewing on the decoding side of the equation.

The first decoding attempt used the FreqMeasure library written by [Paul Stoffregen]. After no success they moved to a hardware solution in the form of the XR-2211 FSK Demodulator chip. It should have been simple, feed it the signals and read the digital output pins to capture the desired data. This is the point at which you need to click the project link at the top to soak in all of the gory details. Long story short, a noisy power rail was causing sporadic performance of this chip. By the time this issue was discovered interest had waned and the project was ditched as a failure. Was there a quick fix that could have salvaged it such as adding a filtering circuit for that chip? Let us know how you would get this back on track by leaving a comment below.

[Thanks Lewin]

Retrotechtacular: Wax On, Wax Off: How Records Are Made

December 31, 2013 by Kristina Panos 18 Comments

In this 1942 tour of the RCA Victor plant in Camden, NJ, we see the complete record making process from the master cut production to the shipping of multiple 78RPM shellac pressings. The film centers around a recording of Strauss’ Blue Danube waltz as performed by the 1940s equivalent of studio musicians, the Victor Salon Orchestra.

The master record starts life as a thin layer of molten wax poured on to a hot circular plate in a dust-free room. Bubbles and impurities are blow torched out, and the wax is left to cool under a steel dome. This perfect disc is carefully passed to the recording studio through a special slot, where it is laid carefully beneath the cutting stylus.

Unlike today’s multi-track recording sessions, the master was cut from the performance of a complete band or orchestra all playing as they would in concert. The sound engineer was responsible for making fast changes on the fly to ensure sonic and groove width consistency.

After cutting, the delicate wax undergoes several phases of electrolysis that form the metal master. It is bombarded first with pure gold and then twice with copper sulfate to build a sturdy disc. The copper ionization process also ensures high fidelity in the final product.

Although mighty, this master won’t last long enough to make all the necessary pressings, so a mother matrix is made. This is a negative image of the master. The mother is formed by electrolytically bathing the master in nickel, and then adding a thin film of some indeterminate substance. Another copper bath, and mother emerges. As soon as possible, the master is separated and whisked away to the storage vault.

Since a positive image is needed for pressing, a stamping matrix is made. Mother gets a nickel bath for durability, and then a copper bath to form the stamping matrix. Many stampers are created so that several records can be pressed at once. These images get a chromium plating to help them last through many pressings.

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