hardware

1808 Articles

3D Printed Helical Satcom Feed

November 9, 2017 by 27 Comments

With the advent of cheap software defined radios made popular by the RTL-SDR project a few years back, satellite communications are now within the budget of even the most modest hacker. For $20 USD you can get a USB SDR module that is more than capable of receiving signals from any number of geosynchronous satellites, but you’ll need something a little more robust than rabbit ears to pick up a signal broadcast from over 22,000 miles away.

Building a satellite-capable antenna isn’t necessarily difficult, but does involve a fair bit of arcane black magic and mathematics to do properly; something that can scare away those new to the hobby. But by using a 3D printed mandrel, [Tysonpower] has come up with a feed you can build and mount on a standard dish without having to take a crash course in antenna theory. [Tysonpower] reports the feed has a center frequency 1550 MHz, and works well for reception of Inmarsat, AERO and HRPT signals.

The channel in the 3D printed core of the feed ensures that the inserted wire is of the correct length and in the perfect position for optimal reception. All you need to do is print the core, wrap it with wire, and then solder the end to a connector on a ground-plane that’s nothing more than a sheet of aluminum. [Tysonpower] was even kind enough to model up a mount that will allow you to bolt this feed to a standard satellite dish.

We’ve previously covered using RTL-SDR to receive Inmarsat transmissions, and hardware for the Outernet project, both of which would be great applications for an antenna like this.

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Homemade LED Clock Stands Test Of Time

November 5, 2017 by 17 Comments

In an era when you might get chastised if your mobile phone is more than two years old, it’s easy to forget that hardware was not always meant to be a temporary commodity. We acknowledge a few standout examples of classic hardware still surviving into the modern era, such as vintage computers, but they’re usually considered to be more of a novelty than an engineering goal. In a disposable society, many have forgotten that quality components and a well thought out design should give you a service life measured in decades, not months.

A perfect example of this principle is the beautiful LED clock built 40 years ago by [Davide Andrea]. A teenager at the time, [Davide] built this clock to be used by the local radio station, as clocks that showed seconds were important for timing radio shows. Finding it in storage recently, [Davide] took to the /r/electronics subreddit to report that it still works fine after all these years.

Cracking open the case shows a unique and highly functional construction style. Notches cut into the side panels of the case accept individual protoboards in a “blade” type configuration, with the blades connected by a handful of individual wires. No digging through the parts bin for a “worthless” old IDE cable to tear up back in the 1970’s.

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3D Printing Belts For Vintage Hardware

November 3, 2017 by 35 Comments

It may be hard for some of the younger readers to believe, but there was a time when hardware was full of little rubber belts. Tape decks, VCRs, even some computers: they all had rotating parts that needed to transfer power to other components, and belts were a cheap and quiet way to do it. Unfortunately, now decades later we realize that these little belts are often the Achilles heel of classic hardware, getting brittle and breaking long before the rest of the components are ready to give up the fight.

Which is exactly what [FozzTexx] found when trying to revive his newly purchased Commodore PET 2001. The belt inside of the cassette drive had become hard and fallen to pieces, and rather than hunt around for a replacement, [FozzTexx] reasoned he might be able to print one out of a flexible 3D printer filament like NinjaFlex. Besides, this wasn’t the only piece of vintage tech in his house that needed a belt replacement, so he figured it would be a worthwhile experiment.

As the original belt was little more than dust, [FozzTexx] had to design his replacement from scratch. He started by cleverly replicating the path the belt would need to take with string, and then measuring the inside diameter of the string circle with his calipers. [FozzTexx] then reduced the diameter by 5% to take into account the stretching of the new belt.

The profile of the belt was square, which made modeling and 3D printing much easier. [FozzTexx] just subtracted a smaller circle from a larger one in 2D, and then extruded that circle into the third dimension by 1.18 mm to match the height of the original part. Careful measurement paid off, and the newly printed NinjaFlex belt had his Commodore loading and saving programs on the first try.

We’ve covered the difficulty in sourcing replacement belts for old hardware previously, so it will be interesting to see if others are able to make use of the research [FozzTexx] has done here. Of course, longevity concerns are always brought up when NinjaFlex is used, so hopefully [FozzTexx] keeps us updated.

Pull Passwords Out Of Silicon

October 30, 2017 by 15 Comments

[q3k] got tipped off to a very cool problem in the ongoing Pwn2Win capture-the-flag, and he blew it out of the water by decoding the metal interconnect layers that encode a password in a VLSI IC. And not one to rent someone else’s netlist extraction code, he did it by writing his own.

The problem in the Pwn2Win CTF came in the form of the design files for a hypothetical rocket launch code. The custom IC takes an ASCII string as input, and flips a pin high if it matches. Probably the simplest way to do this in logic is to implement a shift register that’s long enough for the code string’s bits, and then hard-wire some combinatorial logic that only reads true when all of the individual bits are correct.

(No, you don’t want to implement a password-checker this way — it means that you could simply brute-force the password far too easily — but such implementations have been seen in the wild.)

Anyway, back to our story. After reversing the netlist, [q3k] located 320 flip-flops in a chain, suggesting a 40-byte ASCII code string. Working backward in the circuit from the “unlocked” pin to the flip-flops, he found a network of NOR and NAND gates, which were converted into a logic notation and then tossed into Z3 to solve. Some cycles later, he had pulled the password straight out of the silicon!

This looks like a really fun challenge if you’re into logic design or hardware reverse engineering. You don’t have to write your own tools to do this, of course, but [q3k] would say that it was worth it.

Thanks [Victor] for the great tip!
Featured image by David Carron, via Wikipedia.

PCB Tesla Coil Is Perfect Desk Toy

October 30, 2017 by 43 Comments

A Tesla coil easily makes it to the top spot on our list of “Mad Scientist” equipment we want for the lab, second only to maybe a Jacob’s Ladder. Even then, it’s kind of unfair advantage because you know people only want a Jacob’s Ladder for that awesome sound it makes. Sound effects not withstanding, it’s Tesla coil all the way, no question.

Unfortunately, winding your own Tesla coil is kind of a hassle. Even on relatively small builds, you’ll generally need to setup some kind of winding jig just to do the secondary coil, which can be a project in itself. So when [Daniel Eindhoven] sent his no-wind Tesla coil into the tip line, it immediately got our attention.

The genius in his design is that the coils are actually etched into the PCB, completely taking the human effort out of the equation. Made up of 6 mil traces with 6 mil separation, the PCB coil manages to pack a 25 meter long, 160 turn coil into an incredibly compact package. As you might expect, such a tiny Tesla coil isn’t exactly going to be a powerhouse, and in fact [Daniel] has managed to get the entirely thing running on the 500 mA output of your standard USB 2.0 port.

In such a low-power setup, [Daniel] was also able to replace the traditional spark gap pulse generator with a PIC18F14K50 microcontroller, further simplifying the design. An advantage of using a microcontroller for the pulse generator is that it’s very easy to adjust the coil’s operating frequency, allowing for neat tricks like making the coil “sing” by bringing its frequency into the audible range.

For those looking to build their own version, [Daniel] has put the PCB schematic and firmware available for download on his site. He also mentions that, in collaboration with Elektor magazine, he will be producing a kit in the near future. Definitely something we’ll be keeping an eye out for.

Incidentally, this isn’t the first time [Daniel] has demonstrated his mastery of high voltage. He scared impressed us all the way back in 2010 with his 11,344 Joule capacitor bank, perfect for that laptop-destroying rail gun you’ve been meaning to build.

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Magnetic Tape Storage May Not Be Retro

October 29, 2017 by 64 Comments

Magnetic storage is quickly becoming an antiquated technology but IBM may have given it a few more years. Currently, magnetic storage is still manufactured as hard disk drives (HDDs) but you won’t find a tape drive in a modern consumer computer. That’s not likely to change but IBM is pushing the envelope to make a tape drive that will be smaller and more economical than other massive storage options. In many ways, they’re the antithesis of solid state drives (SSDs) because tape drives are slow to retrieve data but capable of holding a lot inexpensively.

Three advances are responsible for this surge in capacity. Firstly, the tape “grains,” where each bit is recorded, have been shrunk by sputtering metal to a film instead of painting it on. Secondly, better servo control allows the reading mechanisms to read those tiny grains with the necessary accuracy. Lastly, stronger computation is used to read the data by using error detection and correction because when your tape is traveling four meters per second, it takes a long time to go back and double-check something.

IBM’s tape drive won’t replace your hard drive but it could back it up daily, many times over.

Check this out if your wetware needs a memory boost or this if your breakfast needs a memory boost.

NFC Enabled Business Card

October 25, 2017 by 24 Comments

[Sjaak] is back at it again with the cool PCB business cards, this time alleviating the burden to physically type his contact information into your phone. But NFC isn’t the only cool thing on this PCB – as always, his aesthetics don’t disappoint.

When we see [Sjaak’s] card, the future seems to be the now – not only do we have business cards that can take our pulse, we have business cards that actively help facilitate the exchange of contact information. I know what you’re thinking. “Business cards made of paper do that already.” That’s true if you read them. You have to physically remember you have the card (aka not put it through the wash), and, if you’re like most folks, you’ll ultimately enter the information into your cell phone’s contact list. Why not skip the whole reading thing? You know, just zap your contact information into the contact list of people automatically?

Maybe this is exactly what [Sjaak] thought when he built his NFC enabled business card. Maybe not. Regardless, [Sjaak’s] card is beautiful – both in implementation and aesthetics. Powered by “a nice little NFC EEPROM from NXP”, (the NT3H1101) the business card even has an energy harvesting mode. Moreover, one can interact with the card via four buttons and an LED. The LED informs the user what mode the card is currently in, and the buttons choose which URL is sent to users via NFC. To add icing to the cake, the back of the PCB is decked out via [Sjaak’s] custom full-color decal process we covered back in August.

As great as it looks, the card still needs some improvement. “I still need to tackle the sharp and protruding components on the front, which will ruin your wallet.” But, in our eyes, the card is surely on its way to greatness, and we look forward to seeing its final form. However, if you’re anything like us, you might want to see some other rad PCB business cards while you wait. If that’s the case, we recommend this logic based finite machine and this card made by a hackaday author.